TEMP Alarm Sensor Position

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haydn callow
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TEMP Alarm Sensor Position

Post by haydn callow » Fri May 15, 2009 4:38 pm

To date we have been advising a position for the Temp Alarm Sensors on the exaust side in one of the threaded holes in the cylinder head ...as below
Image

Thanks to some feedback and my own observations whilst towing ...we are getting temps close to the max the alarms can regiester....125C

One of the forum members who has just fitted one has found a really good place to locate the sender and I have now moved mine to this new position...I would advise members to do the same....allow 30 mins and you need a 10mm & 13mm socket.....pull the carpet away from the rear of the engine cover and remove the metal inspection cover......right next to a core plug you will see 2 threaded holes...go for the bottom one....
this is very close to the coolant and well out of any airflow or other heat sources.

Image

Image

Image

I have routed the cables around under the passenger seat well away from the exaust and anything else that could damage them. (you will only have one cable...the 2nd one in the photo is a new ESTC combo unit under test) (see web shop below for details)

You will find the gauge now reads quite a bit lower and be more consistant.

You may find you can locate the threaded hole and fit the sensor and bolt from under one of the seats and not need to remove the above mentioned inspection cover. Might be quicker even if a bit fiddley.
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Re: TEMP Alarm Sensor Position

Post by lizard » Fri May 15, 2009 6:14 pm

Great news, I will move mine, hopefully at the weekend. :) It certainly fluctuates at the moment.
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Re: TEMP Alarm Sensor Position

Post by The Great Pretender » Sat May 16, 2009 12:32 am

Fitting the sensor where you are advising reads from the coolest part of the head as it is where the most coolant flows into it and on the inlet side where the cool fuel mixture enters the engine. It maybe more advantageous for your maximum gauge temp ability but wrong for engine monitoring.
The only way to read what is happening for real time coolant temperature is as done by modern ecu's and most thermostats, from the part of the system that gets hottest first, the outlet from the head.
Why not fit your sensor in the outlet coolant hose from the head and read the maximum and instant coolant temp?
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Re: TEMP Alarm Sensor Position

Post by haydn callow » Sat May 16, 2009 8:32 am

Good points...doesn't the "cool" coolant enter the head via the stat at the front end ?
We are not really trying to read coolant temp......we read cylinder head "metal" temp and we are looking for any abnormal rise. the sensor at the back will be less affected by airflow and from experience with other vehicles the back cylinders tend to be where the problems first arise.
I will bare in mind your points and if we ever come up with a internal coolant sender the top hose outlet will be on the list. As things are we simply bolt the sensor wherever we want ...To get it "inside" would present more problems. (letting coolant out and then the hassel of bleeding). We need to keep the fitting a simple DIY job.
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Re: TEMP Alarm Sensor Position

Post by mikeonb4c » Sat May 16, 2009 10:34 am

Something I can't understand about all this is - aren't we better measuring oil temperature? If so, surely there must be some place where a sensor could be placed in the circulating oil. How about persuading the TM2 manufacturers to think about that one (sump plug with sensor for those of us who don't remove them any more - or even those who do, or is there already a sensor pick-up point on the Bongo, for an oil temp light?)
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Re: TEMP Alarm Sensor Position

Post by haydn callow » Sat May 16, 2009 10:49 am

The Bongo has a oil Pressure warning light and this is also used as a oil level warning.....Surley the oil is cooled by the coolant so 6 of one half doz other ?? or am I missing something.
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Re: TEMP Alarm Sensor Position

Post by mikeonb4c » Sat May 16, 2009 11:14 am

haydn callow wrote:The Bongo has a oil Pressure warning light and this is also used as a oil level warning.....Surley the oil is cooled by the coolant so 6 of one half doz other ?? or am I missing something.
Tow key differences:

1) Oil boils at a much higher temp than water

and (the key bit)

2) The oil will still be there even if coolant has been lost

Clearly, the LCA makes (2) irrelevant. But for Bongos with underperforming systems, monitoring how well the engine behaves when stressed seems to have some value (which seems to be the main reason for measuring temp. variations at all).

Really, it could be argued (and has been by many!) that an LCA plus a Mason Alarm is the most appropriate solution. The only reason I mention oil temp measurement is it seems less prone to variation resulting from sensor location than slapping one on the outside of a large irregular shaped piece of metal subject to surface cooling by forces not properly mapped (ambient air temp, quantity of air flowing over it and its humidity etc. etc.)

But I'm no thermodynamics expert so this could be a load of bunkum :lol:
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Re: TEMP Alarm Sensor Position

Post by lindeelu » Sat May 16, 2009 11:36 am

Not bunkum, but not based on practical experience.

If you have ever used a block sensor you will know how very sensitive they are (1 degree C)

I feel someone is trying to re-invent the wheel here.

In past posts certain people have expressed the view that a pressurisation event can cause overheating
yet leave the expansion tank full or even overfull.

Haydn designed the Hi-level alarm to deal with this.

Now he has gone one step further and commissioned a combined low coolant alarm combined with
a temperature sensor that is independent of coolant being present or not.

It doesn't get any better than that.

So, now he has found, via a customer who experimented, a more suitable position for the sensor.

Good on him I say.

All the theory in the world is easily beaten by one ounce of real world experience.

All the car makers do sense coolant temperature.... that's why so many engines are destroyed every year
from overheating events.

Aftermarket alarms are not designed to measure coolant temperature to control various ECU functions
such as fuel delivery & timing so don't need a one second up date interval.
They are there soley to protect the engine from expensive disaster.
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Re: TEMP Alarm Sensor Position

Post by mikeonb4c » Sat May 16, 2009 12:11 pm

lindeelu wrote:Not bunkum, but not based on practical experience.

If you have ever used a block sensor you will know how very sensitive they are (1 degree C)

I feel someone is trying to re-invent the wheel here.

In past posts certain people have expressed the view that a pressurisation event can cause overheating
yet leave the expansion tank full or even overfull.

Haydn designed the Hi-level alarm to deal with this.

Now he has gone one step further and commissioned a combined low coolant alarm combined with
a temperature sensor that is independent of coolant being present or not.

It doesn't get any better than that.

So, now he has found, via a customer who experimented, a more suitable position for the sensor.

Good on him I say.

All the theory in the world is easily beaten by one ounce of real world experience.

All the car makers do sense coolant temperature.... that's why so many engines are destroyed every year
from overheating events.

Aftermarket alarms are not designed to measure coolant temperature to control various ECU functions
such as fuel delivery & timing so don't need a one second up date interval.
They are there soley to protect the engine from expensive disaster.
Thanks for that. The thing is lindeelu, that it is the practical observations that have prompted my question, not some preoccupation with theory. This is evidenced by the fact that experimentation is still going on as to the best position for the sensor. The TM2 alarm (which originated in Australia I believe) is, I know, very sensitive, but that is not the issue. But in order to be able to advise owners that their temp. readings are unusually high and that something could be amiss, we need to have established what is 'normal' (just as with human body temps) using valid comparative data. To do that, we have to decide on the best standard place for determining the temperature (just as with the human body) - somewhere away from extraneous influences. With the human body, practical experience has established that blood temperature is a good standard temp. to measure, and we look for somewhere aways from the influence of surface cooling to meaure it. Practical experience has determined that short of inserting a sensor into a blood vessel, under the tongue, under the armpit, up the b*m are the places of preference.

To reinforce the point about practical experience and bring it colser to home. As far as I am aware, people who are serious about giving operators a warning of engine problems (aircraft engineers, racing car engineers etc. etc.) seem to have arrived, following practical experience, at measurement of oil temperature as being of key importance/value and this has been accepted practice for many years. I am not aware of measurement of surface temp having been used in this way to detemine if all is well with the 'heart' of an engine, though I daresay they are used in supporting roles

My conclusion about the TM2 is that it was designed as a quick to fit means of warning of unusual temperature rise (I seem to recall it selling itself as insurance against a cooked engine). That's fine for extreme events but - with the sensor mounted where it is - I think it is probably not the best device in trying to establish comparative data on normal and abnormal temperatures. On that score, we may need to do 'better than that'. So in a way, the TM2 is trying to reinvent what measurement of oil temp. had been doing, and almost certinaly doing better, for many years before its arrival.

Getting back on thread then, where might we position the TM2 sensor to measure oil temp?
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Re: TEMP Alarm Sensor Position

Post by haydn callow » Sat May 16, 2009 7:24 pm

This thread is not about oil temp measurment......it's about trying to find a suitable position to measure cylinder head temp. What is normal ??? all engines and the way they are treated will affect the "normal" temp.
Normal ....for one engine will not be "normal" for another,
What we are looking for is ...what is not "normal" for a particular engine.....The best I can come up with is ... assuming all is well before you start.....drive around for a couple of weeks and note what is the highest "normal" temp attained......(where {on the cylinder head} this temp is taken from is not really important) then set the alarm a couple of degrees above. What I am after is to try and find out a position on the head that is least affected by outside influences...airflow/fans/exaust....this latest position at the back of the head seems suitable.

I agree that if we could get a load of new Bongos (new rads, new everything..then perhaps we could come up with a "normal" set of observations) This isn't going to happen so we have to compromise.

any other thoughts folks ??
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Re: TEMP Alarm Sensor Position

Post by mikeonb4c » Sat May 16, 2009 8:01 pm

haydn callow wrote:This thread is not about oil temp measurment......it's about trying to find a suitable position to measure cylinder head temp. What is normal ??? all engines and the way they are treated will affect the "normal" temp.
Normal ....for one engine will not be "normal" for another,
What we are looking for is ...what is not "normal" for a particular engine.....The best I can come up with is ... assuming all is well before you start.....drive around for a couple of weeks and note what is the highest "normal" temp attained......(where {on the cylinder head} this temp is taken from is not really important) then set the alarm a couple of degrees above. What I am after is to try and find out a position on the head that is least affected by outside influences...airflow/fans/exaust....this latest position at the back of the head seems suitable.

I agree that if we could get a load of new Bongos (new rads, new everything..then perhaps we could come up with a "normal" set of observations) This isn't going to happen so we have to compromise.

any other thoughts folks ??
Haydn. Apologies, but I think you are wrong about that. The Bongo, like so many cars, is fitted with sensors that activate a cooling system in order to keep the engine core within certain operating limits. If however the sensors or the cooling system are not working properly, the engine may move outside those limits. There is no reason in theory why data should not be gathered that can identify what the normal operating limits are for a Bongo. But that cannot be done unless a suitable place in which to monitor the Bongos temperature can be found. It is clear that people mounting their TM2 sensors in different places are getting different results and we have already had agreement that this is linked to proximity to e.g. the exhaust.

This thread is not about oil temperatures per se. However, I've made the suggestion that the best place to mount the sensor might be in the oil system, as the other locations seem to be proving problematical. I suspect a lot of mechanical engineers might suggest the oil system as a good place to place a sensor. I'm not one (though neither am I ignorant of the laws of physics and basic engine design) and am happy to be persuaded by someone who is that I've got this wrong.

As I see it, you could have an interesting avenue for TM2 development, should you choose to take it.

I hope that clears up any confusion and good luck with the operational research

Mike 8)
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Re: TEMP Alarm Sensor Position

Post by The Great Pretender » Sat May 16, 2009 11:37 pm

The fastest reacting medium to engine temp is the cooling system, forget bolting it, strap it to the outlet to the top hose. It will always read lower than the actual temp and slower to react but the best way to monitor overheating.

Haydn thermistors are tiny, you only need to loosen the top hose and open it up with a screwdriver to slide one in by its thin cables that the hose will seal.

Mike when reading data loging on race cars, oil temp is normally behind coolant temp and 'damped'. When graphs are overlayed a correlation is there.
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Re: TEMP Alarm Sensor Position

Post by mikeonb4c » Sat May 16, 2009 11:55 pm

The Great Pretender wrote:Mike when reading data loging on race cars, oil temp is normally behind coolant temp and 'damped'. When graphs are overlayed a correlation is there.
Thanks TGP - thats exactly as I'd expect it to be. And the oil, unlike the coolant, runs in channels that are much less likely (understatement) than the coolant hoses are to rupture and cause a sensor to be left unimmersed in fluid whose temp. it is attemtping to measure. So although the coolant is a better place to measure things, the oil system might be more robust, and still acceptable if one is trying to monitor drift in engine temp. The central point though surely (as you have said) is that surface mounting a sensor on the block is the worst option if trying to ensure that local effects aren't skewing the readings.


Hope I've got that right but you're the engineer in these parts! 8)

PS - just had another thought TGP and I think this is also what was making me interested in oil temp over coolant temp. The coolant system has sensors (thermostat, rad fan sensors etc.) that cause actions to kick in that actively work to lower the coolant temp. The oil system does not. So, whereas the coolant temp. might give some false indications that things are improving as temp drops when in fact they may not be improving enough (as in the case of a compromised cooling system), the oil temp will reflect the underlying state of the engine with regard to temperature. Any thoughts on that your end?
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Re: TEMP Alarm Sensor Position

Post by chipvan » Sun May 17, 2009 8:11 pm

(moved my reply to a seperate post)
Last edited by chipvan on Sun May 17, 2009 8:16 pm, edited 1 time in total.
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Re: TEMP Alarm Sensor Position

Post by The Great Pretender » Mon May 18, 2009 12:01 am

PS - just had another thought TGP and I think this is also what was making me interested in oil temp over coolant temp. The coolant system has sensors (thermostat, rad fan sensors etc.) that cause actions to kick in that actively work to lower the coolant temp. The oil system does not. So, whereas the coolant temp. might give some false indications that things are improving as temp drops when in fact they may not be improving enough (as in the case of a compromised cooling system), the oil temp will reflect the underlying state of the engine with regard to temperature. Any thoughts on that your end.

This really is a chicken and egg situation isnt it. Oil and coolant do different jobs, the oil needs to get hotter than the coolant to do its job as in stopping metal to metal contact efficiently, it wants to be 95 to 120c to do this. It takes longer for the oil to react to a temp change than coolant.
I wouldn't discredit the coolant sensors, they do offer a warning of air trapped in the head (fans on).
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