Suggestions please
Moderators: Doone, westonwarrior
Suggestions please
Decided to have a go and check the fuel strainer(banjo filter). I followed the instructions from
the fact sheet word for word.Having put it all back together the bongo keeps cutting out and
there is smoke coming from the exhaust. Does anybody have any suggestions has to why this
happening.
kev
the fact sheet word for word.Having put it all back together the bongo keeps cutting out and
there is smoke coming from the exhaust. Does anybody have any suggestions has to why this
happening.
kev
- westonwarrior
- Supreme Being
- Posts: 2918
- Joined: Thu Apr 05, 2007 6:27 pm
Re: Suggestions please
was it smoking before?
What made you check the filter?
What made you check the filter?
Re: Suggestions please
Wasnt smoking before. I was just pottering about and come across it in the fact sheets
and thought i would have a go, didnt think it would do any harm, could the cutting out be a
fuel starvation thing.
and thought i would have a go, didnt think it would do any harm, could the cutting out be a
fuel starvation thing.
Re: Suggestions please
Something you took off is not seating/sealing/loose and letting air in ????
- missfixit70
- Supreme Being
- Posts: 12431
- Joined: Fri Jun 01, 2007 3:53 pm
- Location: weymouth
Re: Suggestions please
I was just going to say that 

You can't polish a turd - but you can roll it in glitter.
Re: Suggestions please
Did you note the order in which the washers went and replaced them in the same order? You maybe creating a blockage by not having the fuel inlet orifice at the correct height as a result.
Re: Suggestions please
Thanks all i will go over everything again.
Re: Suggestions please
If it is an air lock what can i do to solve it.
Re: Suggestions please
If it is an air lock due to changing the filter, see daveblueozzie's answer in the link above.
Allans Garage retired. Try PGS (Plymouth Garage Services) or Mayflower Auto Services Plymouth
Re: Suggestions please
This has stemmed from me cleaning the banjo filter. since putting it back together it keeps cutting out, it will tick over nicely for about two minutes,then it starts juddering a bit
then a couple of puffs of white smoke then it just stops. can anyone shed any light please.
then a couple of puffs of white smoke then it just stops. can anyone shed any light please.
- dandywarhol
- Supreme Being
- Posts: 5446
- Joined: Mon Dec 19, 2005 10:18 pm
- Location: Edinburgh
Re: Suggestions please
Like has been said before - sounds like its drawing air past the banjo washers. Did you replace or anneal them?
Whale oil beef hooked
Renault Lunar Telstar
Yamaha TD1C 250, Merc SLK200, KTM Duke 690
Renault Lunar Telstar
Yamaha TD1C 250, Merc SLK200, KTM Duke 690
Re: Suggestions please
I know this sounds daft but i cant recall any washers where would they have been.
Its the first thing i have tried to do myself and i have made a right b*****ks of it
I will put it down as experience.
Its the first thing i have tried to do myself and i have made a right b*****ks of it
I will put it down as experience.
Re: Suggestions please
Bad luck on your problems
I shouldn't say this, but I will
If it aint broke dont fix it

Think I will check mine at the week end


I shouldn't say this, but I will




Think I will check mine at the week end


Last edited by lizard on Tue Jul 01, 2008 11:24 pm, edited 1 time in total.
There is more stupidity than hydrogen in the universe, and it has a longer shelf life.
F Zappa
F Zappa
- dandywarhol
- Supreme Being
- Posts: 5446
- Joined: Mon Dec 19, 2005 10:18 pm
- Location: Edinburgh
Re: Suggestions please
Parts 24 - 0312 are the washers on this diagram
http://www.lushprojects.com/bongoparts/ ... esel).html
http://www.lushprojects.com/bongoparts/ ... esel).html
Whale oil beef hooked
Renault Lunar Telstar
Yamaha TD1C 250, Merc SLK200, KTM Duke 690
Renault Lunar Telstar
Yamaha TD1C 250, Merc SLK200, KTM Duke 690
Re: Suggestions please
Kevo - if memory serves, there is a washer on either side of the banjo. Did you clean all surfaces and washers? Did you drop anything during dismantling? As has been said before it all needs to be clean and tight otherwise air can get drawn in. If it starts and runs for a couple of mins I don't think you have an airlock as it will already have been purged.