diy exhaust fitting

Technical questions and answers about the Mazda Bongo

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brorabongo
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diy exhaust fitting

Post by brorabongo » Thu Aug 02, 2007 6:13 pm

Just got my stainless exhaust, delivered from MIJ .....(thanks MIJ :D )

If I attempt the fitting myself 8-[ What might I need? as in gaskets ect.

Cheers.
Donald
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Run your fingers over my Bongo, and I'll run my Bongo over your fingers!! :twisted:
chris'n'emma

Post by chris'n'emma » Thu Aug 02, 2007 6:49 pm

sorry don't know about fitting, but how much was your stainless steel exhaust, as i think i've just been a bit of a numty, and paid £315 for a middle pipe and back box fitted. if you don't mind me asking?
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brorabongo
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Post by brorabongo » Thu Aug 02, 2007 8:39 pm

Don't mind at all!!

£340 delivered. Thinking I'll might just get a mechanic to fit. Having looked at it, the old one has three sections, two boxes. This stainless comes in two sections with one box.

As I never shy from taking a picture :roll: yet you will not find one with me in it :lol:
Image
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Run your fingers over my Bongo, and I'll run my Bongo over your fingers!! :twisted:
SimonH

Post by SimonH » Thu Aug 02, 2007 9:15 pm

Did mine, exact same make, last weekend. It is easy APART from the three nuts connecting the exhaust header to the turbo. Don't even try unless you have the right tools - just pop into your local friendly garage and get them to loosen for you. I bought a new gasket for the turbo flange separately (I think this should be supplied, but you can reuse the old one I guess), but the middle joint just needs some exhaust jointing compound. All told, it's about an hour's worth of effort, with a bit of fiddling with the stay rubbers. And you might want to remove/refit the stay which is supplied with the original and not the replacement. This is just to stop a bit of flexing, and you could probably get away with it, but I would make the effort if I were you.

Two complaints with this exhaust; it's too fine a tolerance with the floor and can knock under load, and it's LOUD under acceleration. However, at normal speeds/loads it is indistinguishable from the original, despite the silencer unit being a fraction of the size of the original dustbin.

And it is good value, and a more than adequate replacement unit.
francophile1947
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Post by francophile1947 » Thu Aug 02, 2007 9:21 pm

Hi SimonH
I suspect that the exhaust will get quieter once it builds up a layer of soot etc. inside it - most new exhausts I've had have been noisier to start with.
John
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brorabongo
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Post by brorabongo » Fri Aug 03, 2007 8:45 am

Thanks guys

I don't mind a bit of noise under acceleration. :twisted: I going to chicken-out doing it myself, and make an appointment today. and get the guy to replace to two back tyres at the same time :cry: Just don't know how to tell the kids theres no money left to put food on the table :lol:
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Run your fingers over my Bongo, and I'll run my Bongo over your fingers!! :twisted:
francophile1947
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Post by francophile1947 » Fri Aug 03, 2007 10:55 am

brorabongo wrote:Just don't know how to tell the kids theres no money left to put food on the table :lol:
You could always catch some fish, and cook it on your new exhaust :lol: :lol: :lol:
John
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brorabongo
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Post by brorabongo » Fri Aug 03, 2007 12:57 pm

francophile1947 wrote:
brorabongo wrote:Just don't know how to tell the kids theres no money left to put food on the table :lol:
You could always catch some fish, and cook it on your new exhaust :lol: :lol: :lol:
Good idea!! also smoke them at the same time with the veg oil fumes :lol:

I've booked her in for the exhaust and tyre fitting, and the guy says, he'll have everything thats needed!

I will let you all know the results. (of the exhaust, not the cooking of fish!!)
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Run your fingers over my Bongo, and I'll run my Bongo over your fingers!! :twisted:
BongoedIslander

exhausting business !

Post by BongoedIslander » Wed Aug 15, 2007 9:43 pm

bit of a late reponse to your post Brora . .just received mine from Longlife. ...259 delivered to Isle of lewis..complete with two flange gaskets and stainless bolts . .slightly different to yours,as it has a resonator box ahead of the flexi . .looks the business! :D
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Post by mikeonb4c » Wed Aug 15, 2007 10:17 pm

Brora and BongoedIslander - good luck with the fittings and we'll be v interested to get feedback on the new exhausts.

Nevermind food on the table Brora - tell the kids its more important to feed the soul 8)
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brorabongo
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Post by brorabongo » Thu Aug 16, 2007 9:56 am

Not fitted yet :cry:, I'm hoping to getting it done very soon by a professional, but he's very busy just now.
ボンゴの激怒 pictures
Run your fingers over my Bongo, and I'll run my Bongo over your fingers!! :twisted:
jimsmimm

Post by jimsmimm » Thu Aug 16, 2007 2:54 pm

having just replaced the midsection on mine I can tell you its pretty straight forward to do brorabongo..... a decent socket set, a blow torch and if all else fails a grinder.... not the cleanest of jobs mind you.... :?
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