Cold starts

Technical questions and answers about the Mazda Bongo

Moderators: Doone, westonwarrior

BazzaBongo

Cold starts

Post by BazzaBongo » Sun Feb 04, 2007 9:57 pm

What is the usual/average amount of time that you guys see the orange coiled wire light on prior to ignition?
Mine is on for a very short time max 5 secs, and with these last few mornings having been frosty and colder than of late, the Bongo has resisted starting. I have had to turn it over 5-6 times and only finally with the accelator succeeded to get it running, causing much smoke out the rear as you can imagine. Once it has started, it's fine for the rest of the day.

Is it just a case of needing new glow plugs?
ChrisEm

Post by ChrisEm » Sun Feb 04, 2007 10:01 pm

I wait about the sme time for the light and she always starts beautifully. Check you've good voltage to the glow plug rail before anything else, you'll be able to see from this how long it's powering for too. If all ok here I would suggest you test the plugs which is pretty straightforward. I wouldn't worry too much suspect it'll be the plugs.
User avatar
dandywarhol
Supreme Being
Posts: 5446
Joined: Mon Dec 19, 2005 10:18 pm
Location: Edinburgh

Post by dandywarhol » Sun Feb 04, 2007 10:37 pm

Sounds very like the glowplugs.

Even though the light goes off in around 5 seconds the plugs stay supplied with current and glowing for very much longer - even after the engine has started. Its a Japanese pollution control thang..........
Whale oil beef hooked
Renault Lunar Telstar
Yamaha TD1C 250, Merc SLK200, KTM Duke 690
jimsmimm

Post by jimsmimm » Mon Feb 05, 2007 7:31 pm

strange that dandy because I know my plugs need changed (its already booked in) and some mornings it wont start right away but if I turn the key to heat the plugs then when the light goes out turn off and straight back on to bring the light back on and reheat the plugs again it always starts first time...which would suggest power is cut when the light goes out.......only a thought :?:
User avatar
dandywarhol
Supreme Being
Posts: 5446
Joined: Mon Dec 19, 2005 10:18 pm
Location: Edinburgh

Post by dandywarhol » Mon Feb 05, 2007 7:38 pm

I've fitted a glowplug cutout switch in series to mine (to stop burning the plugs out). It's got a blue led bulb in it (BLING!) and shows when the glugs are being fed with current. It's got to do with the engine coolant temperature sensor feeding both the glowplugs and the autobox "hold" function.

I got the idea from a factsheet in the club
Whale oil beef hooked
Renault Lunar Telstar
Yamaha TD1C 250, Merc SLK200, KTM Duke 690
Ozric

Post by Ozric » Mon Feb 05, 2007 7:52 pm

Sounds like the good old glow plugs like everyone says.
jimsmimm

Post by jimsmimm » Mon Feb 05, 2007 8:46 pm

see now you've got me wondering dandy if my the power supply to my plugs is being cut off early and this is why it isn't starting :? ,,,,,,after the service all will be revealed , as they say :D
grumpo

Post by grumpo » Mon Feb 05, 2007 11:59 pm

Take note of what Dandy says, there's a lot of sense in there.

The instrument panel indicator is simply a warning to delay
cranking the engine until the light goes out and is not directly
connected with the glowplug activity.

With a cold engine, connect a voltmeter accross the glowplug
header rail on the engine, and ground, then start the engine
as normal, then keep one eye on the indicator, and one eye on
the voltmeter, if they both go off at the same time you have a
problem. The volmeter should continue reading long after the
indicator goes out.

If it's a low voltage problem, try delaying the cranking operation
for at least 15 seconds, it sometimes gives the glowplugs more
time to get up to temperature.

If eventually it does start, but sounds like it's trying to do the
East Acton stick dance, you definitely need some new plugs.
jimsmimm

Post by jimsmimm » Tue Feb 06, 2007 12:43 pm

mine does indeed attempt the fine dance you mention occationally if its cold and I only heat the plugs once even if I leave it but if I heat them a second itime it always bursts into life cold or not .....having seen this before on plugs on the way out I automatically assumed this was the problem and even though what you and DANDY say makes fine sense ,I still reckon it 'll go first time every time with new plugs .....but we will see :?
Indigo

Post by Indigo » Tue Feb 06, 2007 1:54 pm

mine sounds identical to yours at the minute bazza, i took it to my mechanic who diagnosed 2 new glowplugs were in order and i've ordered 2 from the club shop and hopefully tomorrow afternoon i'll get them fitted :) hopefully that will sort out the problem! will let you know :)
francophile1947
Supreme Being
Posts: 11354
Joined: Mon Dec 18, 2006 6:15 pm
Location: Norwich

Post by francophile1947 » Tue Feb 06, 2007 10:42 pm

Reckon I could be joining the "replace glow plugs" band - mine was reluctant this morning and very "lumpy" for a few hundred yards. These hard frosts are showing up the weakness.
John
(Evidence that intelligent life exists in the universe, is that it hasn't tried to contact us)
BazzaBongo

Post by BazzaBongo » Wed Feb 07, 2007 1:15 am

Thanks for all the tips.
Sounds like new glow plugs for all then - me included.

Y'all check back here - let me know if they've done the trick :!:
Indigo

Post by Indigo » Wed Feb 07, 2007 8:42 am

BazzaBongo wrote:Thanks for all the tips.
Sounds like new glow plugs for all then - me included.

Y'all check back here - let me know if they've done the trick :!:
will do!

mine should be with me by lunchtime today, i'll hopefully have them fitted this afternoon and the big test will be to see if it starts properly in the morning! :roll: :lol:
Ian
Supreme Being
Posts: 5982
Joined: Wed Jun 09, 2004 2:47 pm
Location: Bongo Mission Control

Post by Ian » Wed Feb 07, 2007 10:11 am

They will be with you by 1pm.
668. The Neighbour of The Beast.
Indigo

Post by Indigo » Wed Feb 07, 2007 10:13 am

Ian wrote:They will be with you by 1pm.
you have that much faith in royal mail? :shock:

i'm currently annoyed with them for stealing money out of my sons birthday card last week... one never got here at all and another was opened to check for money, only it was in a cheque so they left it alone :evil:
Locked

Return to “Techie Stuff”