Just in the nick of time....

Technical questions and answers about the Mazda Bongo

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Muzorewa
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Just in the nick of time....

Post by Muzorewa » Mon Jul 21, 2014 9:03 am

Those of you who know about our Bongo know it’s done a fair few miles. Apart from changing the engine oil & filter at the prescribed intervals, not much else has been done apart from two years ago the waterpump & thermostat were renewed and a few of the coolant hoses & pipes. At that time it was suggested I also renew the radiator, the engine fan-switch (the one in the cylinder-head that controls the radiator fans amongst other things) and the heater hose that exits the block over the starter-motor as it gets very hot. Alas, funds didn’t allow at the time but as we’re shortly to embark on our most ambitious tour ever, Ady (Northern Bongolow) reminded me of those items that hadn’t been renewed.

It was also noted that the automatic transmission fluid hadn’t been changed under our tenure, possibly ever. According to the Fact Sheet, it should be changed every 24,000 miles. Ours has done about ten times that :oops:

The fuel filter has also never been changed by us, so that’s about five times overdue :oops:

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Radiator fan switches old & new :oops:

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Old radiator. But there were traces of (pink) coolant having leaked from somewhere near the top....

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....and closer examination of the outlet stub revealed it had a big crack in it :shock:

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Radiators old & new. Old one weighed about 2 pounds heavier.

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Remember that heater hose above the starter that was recommended to be renewed 2 years ago? See the tell-tale pink leakage on the starter?....

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....from a pinhole in the underside of the pipe :(

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Ah – ATF fluid. It’s supposed to look like Tizer, not old engine oil :oops:

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ATF filter with a fair amount of residue

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The ATF sump magnet :shock:

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ATF sump magnet – this is what it’s supposed to look like :oops:

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....and this is what the ATF sump is supposed to look like once it’s been cleaned of all the sludge at the bottom

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Fuel filters old & new. How the old girl has run so long is anybody’s guess.

Big thanks to Ady for the tips and for fitting all the parts. And to Emma & her friend for expertly cooking breakfast – cooking by the smoke alarm as Mrs Muz frequently does :lol: And to Chell for allowing us to spill coolant, diesel and transmission fluid all over the block paving :wink:

Gearbox runs lovely now. There used to be a noticeable clonk going from reverse into D but that appears to have gone. There also used to be a noticeable jolt going from 1st into 2nd but that also seems to have disappeared. Hopefully the old bus will be good for a while longer yet – just rolled over 350,000km on the way home yesterday :D
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winchman
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Re: Just in the nick of time....

Post by winchman » Mon Jul 21, 2014 9:47 am

Well I bet you will sleep better at night knowing that lots been done!
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Diplomat
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Re: Just in the nick of time....

Post by Diplomat » Mon Jul 21, 2014 10:20 am

How about the cam belt?


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Muzorewa
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Re: Just in the nick of time....

Post by Muzorewa » Mon Jul 21, 2014 10:21 am

Ah, that's been done three times, religiously to schedule - once on import and twice by Wheelquick :wink:
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teenmal
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Re: Just in the nick of time....

Post by teenmal » Mon Jul 21, 2014 10:23 am

You must really like your motor giving all that Loving Care in the past, you should give it a big hug for lasting so long.

I only thought Motor Mechanics were the guilty ones, you have made my day.

=D> =D> =D>
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Muzorewa
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Re: Just in the nick of time....

Post by Muzorewa » Mon Jul 21, 2014 11:02 am

teenmal wrote:You must really like your motor giving all that Loving Care in the past, you should give it a big hug for lasting so long.

I only thought Motor Mechanics were the guilty ones, you have made my day.

=D> =D> =D>
What, you mean mechanics generally work on other cars but drive sheds themselves? :lol:
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Re: Just in the nick of time....

Post by BongoBongo123 » Mon Jul 21, 2014 2:54 pm

Good stuff a weight of the Bongo mind. Can you let us know where you got the parts for the repairs/service? cheers
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Muzorewa
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Re: Just in the nick of time....

Post by Muzorewa » Mon Jul 21, 2014 3:01 pm

Warrington Mazda. Not all Mazda main dealers will source the parts for you but they will and they're all genuine Mazda of course. You might consider pattern parts for some items but the likes of that fan switch and thermostat, you don't want to be taking any chances.

Although they don't stock any of this stuff, most parts are held by Mazda in Belgium so they'll get you them in about 48 hours.
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teenmal
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Re: Just in the nick of time....

Post by teenmal » Mon Jul 21, 2014 3:53 pm

Eurocarparts are quite good for service parts, they do the ECT sensor for about £9.00.
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Re: Just in the nick of time....

Post by winchman » Mon Jul 21, 2014 5:17 pm

I have stopped using Euro car parts due to the mixed bag quality.
Some stuff was good and brands I have heard of, some was so poor it didn't even fit properly, so what I saved cost more in returns and things failing so I am now back to my original supplier
I have to agree with Muzz as some parts are best sourced Via Mazda.
I got my Rad from Wheelquick as he knows the good copy parts from the bad
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Re: Just in the nick of time....

Post by mikeonb4c » Mon Jul 21, 2014 6:04 pm

Excellent post Muz. Confirms so much of what has been surmised in connection with old coolant systems.
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Re: Just in the nick of time....

Post by mikexgough » Mon Jul 21, 2014 8:46 pm

mikeonb4c wrote:Excellent post Muz. Confirms so much of what has been surmised in connection with old coolant systems.
That applies to ANY make of vehicle...... :wink: :wink: mainly due because the British don't follow the Japanese Preventative Maintenance ethos...
Conversant with Bongo Top Pinion Oil Seals

Bongo owning Velotech Cycle Mechanic
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mikexgough
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Re: Just in the nick of time....

Post by mikexgough » Mon Jul 21, 2014 8:47 pm

teenmal wrote:Eurocarparts are quite good for service parts, they do the ECT sensor for about £9.00.
Top job it is too.... :wink:
Conversant with Bongo Top Pinion Oil Seals

Bongo owning Velotech Cycle Mechanic
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mikeonb4c
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Re: Just in the nick of time....

Post by mikeonb4c » Mon Jul 21, 2014 11:21 pm

mikexgough wrote:
mikeonb4c wrote:Excellent post Muz. Confirms so much of what has been surmised in connection with old coolant systems.
That applies to ANY make of vehicle...... :wink: :wink: mainly due because the British don't follow the Japanese Preventative Maintenance ethos...
Really? I didn't know that :^o

Although, being serious, I'm not sure us Brits are the only ones guilty of poor maintenance.....
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Re: Just in the nick of time....

Post by cmm303 » Tue Jul 22, 2014 2:36 pm

Brilliant post. Seriously challenges the "if its not broke ..." approach.

Diff oil?
ATF oil?
I was wondering about doing these on mine as have no history of ATF oil change. Is it really a DIY job (no special tools required and no pit) or best taken to an auto transmission specialist?
Chris with BertieB
'96 White unconverted AFT 2.5L Diesel 4WD
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