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Solder Butt Connectors
Posted: Mon Sep 23, 2013 12:20 am
by Jaws
That pesky broken wire in the door loom is one of the banes of Bongo ownership IMHO. Blessed with only the average number of hands I have wasted too many hours of my life trying to hold two bits of wire together in an enclosed space with limited access whilst simultaneously heating the joint and applying some solder. All this whilst trying not to heat the the rest of the loom or heat shrink sleeve to be slid over later... You get the picture.
So these little gems are just the ticket for one of the most frustrating jobs ever invented. I know they cost a bit but so does my time and patience. Now have a selection in the Bongo emergency kit along with a micro blow torch
http://www.tcad.co.uk/heatshrink-butts
(This link is purely for illustration purposes)
Re: Solder Butt Connectors
Posted: Mon Sep 23, 2013 3:50 am
by helen&tony
Hi
'Tis a bit tricky, but I soldered the wires several times, applied heatshrink and wrapped the lot in self amalgamating tape before succumbing to a fine new loom from the Club Shop....good purchase, I must say!
One thing I can't find nowadays, which always was a good emergency kit in the car is"match solder", which was a solder tape which wraps round a join, and heated with a match or fag lighter...REALLY useful...now I can't find it anywhere!
Cheers
Helen
Re: Solder Butt Connectors
Posted: Mon Sep 23, 2013 10:32 am
by Velocette
They look very useful, I wouldn't mind getting some of those. I replaced the door loom on mine but I wouldn't try and repair it in situ, once the door card and wheel well cover is off it is much easier to unplug the loom and repair it on the kitchen table and make the joints where they aren't flexing. Seems like a big job but I rustproofed inside the door and reglued the door skin to the strengthening bars at the same time.
Re: Solder Butt Connectors
Posted: Tue Sep 24, 2013 10:40 pm
by GreenBongo
I used to use a lot of those in the defence industry but they are no longer allowed, its difficult to inspect the quality of the solder joint and they aren't as reliable as they used to be before the introduction of unleaded solder. They can be good but should be used with caution.
Re: Solder Butt Connectors
Posted: Tue Sep 24, 2013 10:42 pm
by GreenBongo
helen&tony wrote:Hi
One thing I can't find nowadays, which always was a good emergency kit in the car is"match solder", which was a solder tape which wraps round a join, and heated with a match or fag lighter...REALLY useful...now I can't find it anywhere!
Cheers
Helen
I think it fell by the wayside when they banned leaded solder - unleaded solder needs more heat.
Re: Solder Butt Connectors
Posted: Wed Sep 25, 2013 3:55 am
by helen&tony
Hi
Yeah...you're most certainly right , there....Why did they ruin a good product ????....

...Fortunately, I can still buy PROPER solder over here....
Cheers
Helen
Re: Solder Butt Connectors
Posted: Wed Sep 25, 2013 9:21 am
by briwy
The trick with soldering wires is to get a big enough soldering iron.
If it's to small then the heat will radiate away up the wires before they get hot enough to melt the solder.
Re: Solder Butt Connectors
Posted: Wed Sep 25, 2013 10:09 am
by helen&tony
Re: Solder Butt Connectors
Posted: Thu Oct 03, 2013 11:27 am
by loneranger
Hello never heard of these but I am thinking of getting some.Question what do you use to shink them I have no idea what to use. Any help please.Cheers Michael
Re: Solder Butt Connectors
Posted: Thu Oct 03, 2013 12:02 pm
by rita
loneranger wrote:Hello never heard of these but I am thinking of getting some.Question what do you use to shink them I have no idea what to use. Any help please.Cheers Michael
You would use a heat gun similar to the range of the one here.....
http://www.tcad.co.uk/heatshrink-butts
PS I mean heat range not Price....
Re: Solder Butt Connectors
Posted: Thu Oct 03, 2013 12:08 pm
by hijimhere
Having bought a heat gun from Aldi recently I have place an order for some of the connectors. Many thanks for the post.
Re: Solder Butt Connectors
Posted: Thu Oct 03, 2013 3:28 pm
by helen&tony
Hi
I have a range of heat guns, and this one is the best:
http://www.dremeleurope.com/gb/en/ocs/p ... E-versatip
It's a good all-rounder for the car
Cheers
Helen
Re: Solder Butt Connectors
Posted: Thu Oct 03, 2013 4:23 pm
by g8dhe
Be aware, they are no longer made - I wonder why ?
Re: Solder Butt Connectors
Posted: Fri Oct 04, 2013 4:07 am
by helen&tony
Hi
Geoff...
I didn't know that....never mind, they're still sold over here....as they sell all the crap that they can't sell in the rest of the EU....Still....I have an Irodo soldering kit, and a palm sized blowlamp.....

....Anyway, what was wrong with the Dremel ones?
Cheers
Helen
Re: Solder Butt Connectors
Posted: Sat Oct 05, 2013 3:02 pm
by ELZE
helen&tony wrote:Hi
Yeah...you're most certainly right , there....Why did they ruin a good product ????....

...Fortunately, I can still buy PROPER solder over here....
Cheers
Helen
You could probably still buy asbestos where you are pet
