Alternator repair

Technical questions and answers about the Mazda Bongo

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StuGibby
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Alternator repair

Post by StuGibby » Fri Apr 26, 2013 4:03 am

Hello all,
I'm a new member looking to tap into everyones knowledge :D

Strange things have been happening to my mother-in-laws Bongo 2.5 d'......She went to start her up only to hear clicking. When jumped she fires into life and tics over fine.
I took a multi metre and checked the battery and alternator. The battery was a little low at 11v but I put that down to the attempts to start it up (once it had been started and shut off it stayed at 12.4v). The alternator sat around 13.5v until the blowers and light were turned on....then it dropped to 11v-12v. I got the wife to idle it at about 2000 revs and the alternator picked up again to 13v. Its worth mentioning that these readings werent constant but dropped right out to 3v and 4v at some points but i put this down to my poor contact on the live connection.
Now for the strange....the mother-in-law went out for a drive (to give the battery a chance to charge-up) only to have all the dash instruments start flashing, the speedo drop then return to show speed again then drop again, and the headlights almost flashing every passing vehicle #-o .
I've been considering what could be playing up....before this last misbehaviour I had been considering the condition of the battery (but thats only 6 months old...not that that really means much) or the starter motor solonoid, but now I'm thinking alternator.
I've been looking through the forum for an answer and found a topic with the same thing happening (but they haven't posted to say all troubles have stopped once the alternator was replaced)

Do you knowledgable people think I'm on the right thought process with this problem?

Further research tells me it would be (if its the alternator) the regulator (internal for the Bongo I believe) can these be changed out for new or is she looking at a whole new alternator?.....obviously would like to avoid this costly replacement and quite fancy trying my hand at a re-build if possible.

Any advice will be greatfully received.

Cheers
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Poohbear
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Re: Alternator repair

Post by Poohbear » Fri Apr 26, 2013 9:09 am

I would agree that it sounds like the alternator as our Bongo did the same things when ours was on the way out.

I would recommend Steve at Alternator Man http://www.alternatorman.co.uk/

He will strip it down and repair / refurbish including new bearings. Mine cost £80 including return courier. Much better than buying one of the cheap chinese copies that everyone seems to be selling.
StuGibby
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Re: Alternator repair

Post by StuGibby » Fri Apr 26, 2013 2:58 pm

Thank you Pooh bear :)
expresso bongo
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Re: Alternator repair

Post by expresso bongo » Fri Apr 26, 2013 10:21 pm

Stu, I've sent you a private message about this.
E.B.
It wasn't me, Guv; a big boy done it and ran away!
StuGibby
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Joined: Thu Apr 25, 2013 8:45 pm

Re: Alternator repair

Post by StuGibby » Tue Apr 30, 2013 9:52 am

Hello again, the alternator has been professionally tested and is working fine....what could be happening?
I'm now thinking wire connection fault?!?
Not sure how to test this.....all wires and connection "look" good so how do I test them?

Cheers
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Northern Bongolow
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Re: Alternator repair

Post by Northern Bongolow » Tue Apr 30, 2013 10:02 am

check and remove and clean the main engine/gearbox earth straps,these earth the engine/box to the body,located on the passy side for the engine, and the drivers side to the gearbox if i remember correctly.
thses are out in the weather so get corroded a little.
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mikeonb4c
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Re: Alternator repair

Post by mikeonb4c » Tue Apr 30, 2013 10:14 am

Whereabouts are you based StuGibby, in case we can point you to a specialist if you have no luck.
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g8dhe
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Re: Alternator repair

Post by g8dhe » Tue Apr 30, 2013 10:23 am

Strange things have been happening to my mother-in-laws Bongo 2.5 d'......She went to start her up only to hear clicking. When jumped she fires into life and tics over fine.
This is normally associated with burnt out starter motor contacters which are easily replaced.
Geoff
2001 Aero V6, AFT, full side conversion.
teenmal
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Re: Alternator repair

Post by teenmal » Tue Apr 30, 2013 10:30 am

StuGibby
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Re: Alternator repair

Post by StuGibby » Tue Apr 30, 2013 10:47 am

mikeonb4c wrote:Whereabouts are you based StuGibby, in case we can point you to a specialist if you have no luck.
Sunny essex my friend :D
StuGibby
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Re: Alternator repair

Post by StuGibby » Tue Apr 30, 2013 10:50 am

teenmal wrote:This might help,and you can buy the bits on ebay....


http://www.youtube.com/watch?v=5pnySma88gY


http://www.ebay.co.uk/itm/MAZDA-BONGO-2 ... 2892583%26

I like the start of this vid :lol:
teenmal
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Re: Alternator repair

Post by teenmal » Tue Apr 30, 2013 10:54 am

StuGibby wrote:
teenmal wrote:This might help,and you can buy the bits on ebay....


http://www.youtube.com/watch?v=5pnySma88gY


http://www.ebay.co.uk/itm/MAZDA-BONGO-2 ... 2892583%26

I like the start of this vid :lol:
Straight talking is always best... :lol:
StuGibby
Junior Bongonaut
Posts: 11
Joined: Thu Apr 25, 2013 8:45 pm

Re: Alternator repair

Post by StuGibby » Tue Apr 30, 2013 10:58 am

g8dhe wrote:
Strange things have been happening to my mother-in-laws Bongo 2.5 d'......She went to start her up only to hear clicking. When jumped she fires into life and tics over fine.
This is normally associated with burnt out starter motor contacters which are easily replaced.
Thanks supreme being.....thing is once the batt is charged up then it starts with no problem. That's what led me away from the starter onto the batt not being charged whilst on a drive.....that and it's a pain to get the sink cupboard out from behind the drivers seat so I can get under it #-o think I'm going to have to just get on with it so I can cross all the T's and dot the I's though.

Cheers
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