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Servicing a 2.0 litre petrol Bongo, query on gearbox
Posted: Wed Feb 22, 2012 9:34 pm
by ChrisQ
Just completed my first service on a Bongo
Following advice on this forum, bought a Pela oil pump, a good investment.
For the info sheets, the 2.0 l only takes about 4 litres of oil on a change, including changing the filter, so I managed to overfill as I was using diesel engine info !!
Air filter a doddle to change
plugs very accessible
Query,
Where is the dipstick on the gearbox on a 2.0 L ??
I had both seats up and could not locate a dipstick, a pointer would help if anyone could aim me in the right direction. Probably staring me in the face, but I couldn't see one
I did not change the fluid because I couldn't find it.
As the engine oil capacity is well less than the info sheets issued for the diesel models, is the gearbox & oil capacity on the 2.0 L any different or is it the same gearbox fitted to all models.
Thanks in advance
ChrisQ
Re: Servicing a 2.0 litre petrol Bongo, query on gearbox
Posted: Wed Feb 22, 2012 11:33 pm
by g8dhe
Its shown here as 19-880, its the similar on all types but not sure if oil capacity is identical, under the drivers seat running up from the lower rear to about midpoint of the engine
http://lushprojects.com/bongopartsmk2/c ... mgno=.html

On the V6 its here in the foreground just below the oil filler cap.
Re: Servicing a 2.0 litre petrol Bongo, query on gearbox
Posted: Thu Feb 23, 2012 3:02 am
by Northern Bongolow
is the tube and stick longer than the diesel then, or is the box just mounted further forward because of the short engine, if so, it must have a longer prop??.
just wondering for parts swapover info.
simon------------------------------------------????.
Re: Servicing a 2.0 litre petrol Bongo, query on gearbox
Posted: Thu Feb 23, 2012 11:31 am
by g8dhe
No real idea of the length Ady, I just looked at the Lush diagrams and had a photo of my own engine.
2.0Litre
http://lushprojects.com/bongopartsmk2/c ... mgno=.html
2.5V6
http://lushprojects.com/bongopartsmk2/c ... mgno=.html
2.5TD
http://lushprojects.com/bongopartsmk2/c ... 1of03.html
On the two petrols the tube is the same part number, but on the diesel both 2wd and 4wd its similar overall shape but looks to be shorter and has a different part number.
Re: Servicing a 2.0 litre petrol Bongo, query on gearbox
Posted: Thu Feb 23, 2012 2:19 pm
by ChrisQ
Geoff,
thanks for your reply and photo.
I've had another grope under the drivers seat and now found the dipstick. I've been converted to LPG, and the injectors are mounted directly over the dipstick obscuring it. The pointer in the photo of the V6 was the shape of the "handle" at the end of the dipstick. I was looking for a wire loop type arrangement as on the end of the engine dipstick.
The fluid on the dipstick is a lovely clean pink colour.
Does this imply that it's relatively fresh and doesn't need changing ?? The Bongo was serviced on purchase, but no idea if that included new ATF.
Next silly question, I can now get the ATF out with the aid of my Pela, but how do you get the new fluid back in. If back down via the dipstick tube there must be some sort of technique
Thanks for such a swift response
ChrisQ
Re: Servicing a 2.0 litre petrol Bongo, query on gearbox
Posted: Thu Feb 23, 2012 2:58 pm
by mikeWalsall
Check the fluid with the engine running and top up down the dipstick tube ..
Re: Servicing a 2.0 litre petrol Bongo, query on gearbox
Posted: Sat Feb 25, 2012 12:03 pm
by Simon Jones
Re: Servicing a 2.0 litre petrol Bongo, query on gearbox
Posted: Sat Feb 25, 2012 7:09 pm
by ChrisQ
Thanks for the practical suggestion.
On the club fact sheet for changing ATF fluid, it mentions a 2' length of plastic pipe with a hose connector, but not how to use it
I know this type of syphon, and will getting one to complete the job, it looks just the job. I jst find it amazing that you have to refill via the dipstick tube !!
Thanks for your response
ChrisQ
Re: Servicing a 2.0 litre petrol Bongo, query on gearbox
Posted: Tue Feb 28, 2012 2:16 pm
by Alacrity
Most older auto gearboxes are filled through the dipstick tube. Later vehicles rarely have a dipstick or tube & are filled, like a diff, through a level bung but unlike a diff with the engine running at a certain temperature measured on a scanner. Plenty these day require the trans to be filled by pumping the oil vertically upwards through an internal standpipe, again with the engine running & at a certain temp.