Fuel Pump Leak - a bit different this time

Technical questions and answers about the Mazda Bongo

Moderators: Doone, westonwarrior

Locked
Slybacon

Fuel Pump Leak - a bit different this time

Post by Slybacon » Mon Apr 14, 2008 9:40 pm

I've been tracing a leak from my fuel pump and am sure that it is coming from the rear of the unit where the 4 fuel lines leave the pump. You can clearly see the drips of diesel in the picture below. I think the drip maybe coming from the plug at the end of the pump as there is an o-ring behind it.
Image

Has anyone had any experience of removing this plug and replacing the o-ring? If so, can it be done in situe and are there any pitfalls I should be aware of? I've read the excellent posting by Dandywarhol on replacing the other 2 o-rings, but I'm pretty sure the leak is coming from the plug (when I run a finger over the area near the other 0-rings I don't get any diesel).

Any advice/comment would be appreciated.

Cheers

Andrew.
Last edited by Slybacon on Tue Apr 15, 2008 10:24 am, edited 4 times in total.
Ralph

Re: Fuel Pump Leak - a bit different this time

Post by Ralph » Mon Apr 14, 2008 9:57 pm

Not sure but it looks like it may have a soft aluminium washer under it.
User avatar
dandywarhol
Supreme Being
Posts: 5446
Joined: Mon Dec 19, 2005 10:18 pm
Location: Edinburgh

Re: Fuel Pump Leak - a bit different this time

Post by dandywarhol » Mon Apr 14, 2008 10:16 pm

Should be ok to open that - it's where the DTI gauge is inserted for timing it.
Whale oil beef hooked
Renault Lunar Telstar
Yamaha TD1C 250, Merc SLK200, KTM Duke 690
Slybacon

Re: Fuel Pump Leak - a bit different this time

Post by Slybacon » Tue Apr 15, 2008 2:54 pm

Thanks for the advice folks.

Right, now I'm 95% sure the leak is coming from the "plug" and I've been trying to get the thing off. 2 problems, 1: I can't easily get a socket in to remove it, 2: I'm not sure if the usual hex socket will fit - because of the unusual shape.

Does anyone know if, 'cause I lack a bit of experience in this area, whether a hex socket should undo this or do I need a special socket?

Image

At the moment, it looks like the only way in is to remove 1 or two of the fuel lines.

Cheers
oglivy0

Re: Fuel Pump Leak - a bit different this time

Post by oglivy0 » Wed Apr 16, 2008 9:49 pm

Please refer to my answer to your last question. :?
Locked

Return to “Techie Stuff”