Rear heater bypass help please.

Technical questions and answers about the Mazda Bongo

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Laz
Junior Bongonaut
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Joined: Thu Jun 20, 2024 8:51 pm

Rear heater bypass help please.

Post by Laz » Mon May 18, 2026 6:08 pm

My rear heater matrix is not leaking but one of the metal pipes to it had a pin hole which I 'fixed' by cutting out the rusty section and letting in a piece of heater hose. However, this is proving difficult to keep water tight and I assume both pipes will be pretty rusty throughout so am expecting more leaks.

I was wondering whether there was a way to bypass both the heater and the metal pipes as I'd rather not go to the expense and hassle of changing them for the sake of a heater I don't even use?
1995 2wd diesel auto AFT 'Montague' rear conversion.
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g8dhe
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Location: Worthing, West Sussex.

Re: Rear heater bypass help please.

Post by g8dhe » Mon May 18, 2026 9:30 pm

Yes a common problem! You have two sets of pipework to the rear system;
Engine coolant for heating which needs to be disconnected and then bypassed to maintain the coolant flow.
The refrigerant for the air con cooling these are a bit more difficult as opening the system up will cause loss of refrigerant, but both the pipes can be sealed either by using a bolt down each or squashing flat and folding over to create a seal.
If you do a search on the board here you will find details of doing this or if your a member of the club then details in the Factsheets in the Members area.

Search here for rear heating bypass discussions search.php?keywords=bypass+rear+heating ... mit=Search

and good links in here viewtopic.php?p=695285#p695285
Geoff
2001 Aero V6, AFT, full side conversion.
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Laz
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Posts: 16
Joined: Thu Jun 20, 2024 8:51 pm

Re: Rear heater bypass help please.

Post by Laz » Wed May 20, 2026 5:24 pm

Thank you.

I'm planning to keep the rear blower as the dog likes a cooling breeze. My main concern is not having to replace the rusty metal coolant pipes, hence the bypass.

I was a club member but forgot to renew last time and Ian is on holiday at the moment.

If anyone has photos of where the bypass hose goes that would be great. I did find some old posts about bypasses by Simon Jones but his photos got nuked by Photobucket.
IMG_2025-10-08_15-16-10.jpeg
1995 2wd diesel auto AFT 'Montague' rear conversion.
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