Head Bolt Tightening
Moderators: Doone, westonwarrior
- JulesMartin
- Bongolier
- Posts: 218
- Joined: Fri Oct 04, 2019 11:15 am
- Location: Rainham, Essex
Head Bolt Tightening
Hi Guys, It's been a few years since I last stripped an engine down as far as I have my TD Bongo and indeed the first Diesel! I've had the head skimmed and tested for cracks and leaks and all is good and got the head back this afternoon from the engineers who seem to have done a great job in skimming, testing and lapping in the valves. In a chat with the engineer he advised torquing the new stretch bolts down in increments of 10Flb starting at 50 and finishing at 90. I know the general consensus is to tighten down to I think 39Nm then 90 degrees and then another 90 degrees. I'm just wondering what you guys think? The guy builds engines for a living and is quite familiar with the Bongo/Ranger engine and its problems.
Martin
1996 2.5 TDi Silver pop top unconverted
1996 2.5 TDi Silver pop top unconverted
- JulesMartin
- Bongolier
- Posts: 218
- Joined: Fri Oct 04, 2019 11:15 am
- Location: Rainham, Essex
Re: Head Bolt Tightening
Thank you that's brilliant!!teenmal wrote: Fri Nov 29, 2019 11:04 am This might be of some help …..
http://www.manualesdemecanica.com/image ... 6cf9ca.pdf
Martin
1996 2.5 TDi Silver pop top unconverted
1996 2.5 TDi Silver pop top unconverted
Re: Head Bolt Tightening
Just remember that the front two bolts "A" have a much lower setting .
Tightening torque 18—19 N·m {1.8—2.0 kgf·m, 13.1—14.4 ft·lbf}
Tightening torque 18—19 N·m {1.8—2.0 kgf·m, 13.1—14.4 ft·lbf}
- JulesMartin
- Bongolier
- Posts: 218
- Joined: Fri Oct 04, 2019 11:15 am
- Location: Rainham, Essex
Re: Head Bolt Tightening
Yup. Todays the day. the head is all built up again and ready to go on now. have put new three way water connector on, had exhaust manifold skimmed as well. Got new thermostat, temp sender, air, oil and fuel filters, new cam belt, tensioner and spring. should keep me quiet for the weekendteenmal wrote: Fri Nov 29, 2019 3:24 pm Just remember that the front two bolts "A" have a much lower setting .
Tightening torque 18—19 N·m {1.8—2.0 kgf·m, 13.1—14.4 ft·lbf}

Martin
1996 2.5 TDi Silver pop top unconverted
1996 2.5 TDi Silver pop top unconverted