Help urgent!! - fuel pump washer
Moderators: Doone, westonwarrior
Help urgent!! - fuel pump washer
I took the bango connector of the fuel pump and the washer (closest to the pump) dropped off and fell into the engine bay.
I have spent all day looking for it, but it has vanished.
Obviously the van is now unusable, without the washer, diesel leaks out.
What do I do????
The washer appears to have a internal diameter of 11.5mm
how can find a replacement? or am i just totally screwed?
(I'm really not having a good time with my Bongo...)
I have spent all day looking for it, but it has vanished.
Obviously the van is now unusable, without the washer, diesel leaks out.
What do I do????
The washer appears to have a internal diameter of 11.5mm
how can find a replacement? or am i just totally screwed?
(I'm really not having a good time with my Bongo...)
- mikexgough
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Re: Help ungent!! - fuel pump washer
Diesel Specialist...... best bet.....

http://homepage.ntlworld.com/mike.gough ... umbers.pdf
Drawing part 245 - Bosch part no........ 9 411 611 625

http://homepage.ntlworld.com/mike.gough ... umbers.pdf
Drawing part 245 - Bosch part no........ 9 411 611 625
Conversant with Bongo Top Pinion Oil Seals
Bongo owning Velotech Cycle Mechanic
Bongo owning Velotech Cycle Mechanic
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Re: Help ungent!! - fuel pump washer
It's probably on the engine undertray - that's where most things end up 

John
(Evidence that intelligent life exists in the universe, is that it hasn't tried to contact us)
(Evidence that intelligent life exists in the universe, is that it hasn't tried to contact us)
Re: Help ungent!! - fuel pump washer
There a open metal tube which looks like its part of the shassy.
I think its fallen into that
I've spent hours looking in the undertray and I cant see it.
Its a fly by wire fuel pump.
are all washers on the banjo connector the same,
or is the one that butts up to the pump thinnner?
My friend made me a washer, but when we put it on the
no fuel got to the engine...
I think its fallen into that

I've spent hours looking in the undertray and I cant see it.
Its a fly by wire fuel pump.
are all washers on the banjo connector the same,
or is the one that butts up to the pump thinnner?
My friend made me a washer, but when we put it on the
no fuel got to the engine...
Re: Help urgent!! - fuel pump washer
thankyou so much!
With a part number I must be a lot closer to
getting this resoved.
ta
With a part number I must be a lot closer to
getting this resoved.
ta

- mikexgough
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Re: Help urgent!! - fuel pump washer

Diagram number 245......... Bosch part number.... 9 411 611 625....
Yep ....... same number
Conversant with Bongo Top Pinion Oil Seals
Bongo owning Velotech Cycle Mechanic
Bongo owning Velotech Cycle Mechanic
Re: Help urgent!! - fuel pump washer
Panic over.
Thanks for everyones help.
Turns out I just needed enough light to spot it in the engine undertray.
Thanks for everyones help.
Turns out I just needed enough light to spot it in the engine undertray.
- mikeonb4c
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Re: Help urgent!! - fuel pump washer
Goodoberrega wrote:Panic over.
Thanks for everyones help.
Turns out I just needed enough light to spot it in the engine undertray.

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Re: Help urgent!! - fuel pump washer
Told youberrega wrote:Panic over.
Thanks for everyones help.
Turns out I just needed enough light to spot it in the engine undertray.



John
(Evidence that intelligent life exists in the universe, is that it hasn't tried to contact us)
(Evidence that intelligent life exists in the universe, is that it hasn't tried to contact us)
Re: Help urgent!! - fuel pump washer
Actually its becuase of you that I found it.
I had given up and had decided to focus my efforts on getting a replacement part.
However, when I read your post, I decided to have faith that it was actually there, but that I hadent seen it.
What hadn't occured to me yesturday through the haze of stress was that washers are inclined to roll on impact
I had given up and had decided to focus my efforts on getting a replacement part.
However, when I read your post, I decided to have faith that it was actually there, but that I hadent seen it.
What hadn't occured to me yesturday through the haze of stress was that washers are inclined to roll on impact

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Re: Help ungent!! - fuel pump washer
Please please please could someone repost the pump diagram and in a format that will allow me to zoom in.mikexgough wrote: Sun Jan 31, 2010 6:56 pm Diesel Specialist...... best bet.....
IMAGE MISSING!!!
Drawing part 245 - Bosch part no........ 9 411 611 625
Need as soon as possible
Thank you
Gary
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Re: Help urgent!! - fuel pump washer
Top tip, if you ever work on a car on a gravel drive... always spead out an old sheet to catch these essential bits when you drop them. Been there done that. 5 min to do the job and an hour looking for the bit I dropped in the gravel 

2002 Friendee 2.0 ltr Petrol.
Re: Help ungent!! - fuel pump washer
See here http://www.g8dhe.net/bongo_images/bosch_diesel_pump/ and also http://www.g8dhe.net/bongo_images/bosch ... ump/seals/Dungoisdadsbongo wrote: Mon May 14, 2018 10:22 amPlease please please could someone repost the pump diagram and in a format that will allow me to zoom in.mikexgough wrote: Sun Jan 31, 2010 6:56 pm Diesel Specialist...... best bet.....
IMAGE MISSING!!!
Drawing part 245 - Bosch part no........ 9 411 611 625
Need as soon as possible
Thank you
Gary
Geoff
2001 Aero V6, AFT, full side conversion.
2001 Aero V6, AFT, full side conversion.
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Re: Help urgent!! - fuel pump washer
Thanks a lot Geoff, thats very kind.
Best,
Gary
Best,
Gary