FRONT BRAKE CALIPER PISTON

Technical questions and answers about the Mazda Bongo

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Stargazer
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FRONT BRAKE CALIPER PISTON

Post by Stargazer » Sun Jul 24, 2016 6:57 pm

Hi Guys,

Can anyone help with advice on freeing up a sticking brake caliper piston? I have just changed the front disks and pads and found the near side brake assembly has a one of its caliper pistons sticking. I was able to release it; with the pads removed, and then pumping the brake pedal to expel the piston and then used a "G" clamp to depress it back into its housing. However, having re-assembled everything and taken the Bongo on a quick road test, it seems the piston is still sticking in the out position and, therefore, is causing a slight application of the brake - not good. Any advice would be much appreciated.

Cheers
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mikeonb4c
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Re: FRONT BRAKE CALIPER PISTON

Post by mikeonb4c » Sun Jul 24, 2016 7:38 pm

Stargazer wrote:Hi Guys,

Can anyone help with advice on freeing up a sticking brake caliper piston? I have just changed the front disks and pads and found the near side brake assembly has a one of its caliper pistons sticking. I was able to release it; with the pads removed, and then pumping the brake pedal to expel the piston and then used a "G" clamp to depress it back into its housing. However, having re-assembled everything and taken the Bongo on a quick road test, it seems the piston is still sticking in the out position and, therefore, is causing a slight application of the brake - not good. Any advice would be much appreciated.

Cheers
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Re: FRONT BRAKE CALIPER PISTON

Post by Bongolia » Mon Jul 25, 2016 10:10 am

Assuming your caliper sliders are free and providing the piston itself is clean and not rusted. The bit that keeps the piston out thereby compensating for pad wear is the seal itself. Think of a wiper blade action.

You may have done this but remove the piston again check the lip of the seal for damage if it is then go for another caliper, else, wipe the lip of the seal with brake fluid and also the piston, refit the piston into the caliper ensuring the bleed nipple is open, push piston as far back as you can get it ensuring it goes in square using gentle but firm pressure,use an old pad across the piston this will help you align it,refill caliper with fluid and get someone to very slowly depress the brake pedal let the piston move out as far as it can without coming out, wipe the outside of the piston again with brake fluid and with the bleed nipple open gently but firmly push the piston back to its lowest position do this a few times then refit outer gaiter refit caliper and bleed out entire system.
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Re: FRONT BRAKE CALIPER PISTON

Post by JoeC » Mon Jul 25, 2016 6:00 pm

It's always good to use red brake grease on the seals before putting the piston back in.
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