Post
by Dodgey » Tue Mar 03, 2015 9:45 pm
Some advice from someone who's changed 2 boots, 3 ball joints, and finally 2 whole wishbones on the bongo.
Tuning fork seperators will knacker your ball joint if you have to hit it more than a few times. Guaranteed. I've had ball joints on the bongo that didn't budge with 20+hits with a big heavy lump hammer, Plusgas (amazing releasing spray), tried hitting the cast metal to shock release them, and lots of swearing.
The wind-up bolt type seperators you get from toolzone etc don't fit between the top of the nut and the CV joint. You need to buy ones with slim "grips". I don't have these.
The way I found to release them was apply plus gas, then wait 20 mins or so, then destroy the ball joint because I have to use the tuning fork method. You have to hit it darn hard, plenty of times. I've never has an easy release.
I've replaced just the boots before, twice (which involves probably damaging the ball joint during the removal...) and you can never get the bottom "keyring" style securing clip over the lower metal flange. If you do manage this, it'll pop off as it's a greasy area. If you put the boot on and secure the bottom with a cable tie, or even the tension of the rubber, it'll pop off on your way to the MOT and fail.
I've replaced two (or maybe three) whole ball joints. I have a 20 tonne press. It's an easy job to do and you pass your MOT (you do of course have to go through the hell of breaking the old ball joint free to remove the wishbone). All of these ball joints, of differing makes, from ebay and Euro car parts never made it to the next MOT. The rubber failed on them.
Having got thoroughly fed up with ball joint seperating and generally getting angry with a mallet for two consecutive MOTs I gave up.
I bought a pattern wishbone from mazdabongo.com for around £95, and a genuine one for the other side for £114 off ebay (they are £145 normally)
Both sailed through the MOT recently after well over a year.
My advice is spend the extra and replace the whole arm. £95 is not to bad at all.
Ignore this at your peril.