Misfiring on LPG and Petrol

Technical questions and answers about the Mazda Bongo

Moderators: Doone, westonwarrior

User avatar
mikeWalsall
Supreme Being
Posts: 3075
Joined: Thu Sep 01, 2011 7:11 pm
Location: Walsall West Midlands

Re: Misfiring on LPG and Petrol

Post by mikeWalsall » Wed Oct 01, 2014 10:29 am

Mine is a 1997 and uses seven leads .. six to the sparkies .. one from the coil (king lead) to the middle of the dizzy cap ..

Image

Image
JAL Mushroom roof,12/240v, fridge, cooker, sink, LPG V6 .. (written off @ £5500 Nov 2016)
Jim the Box
Tribal Elder
Posts: 868
Joined: Fri May 11, 2012 4:43 pm
Location: East Lothian
Contact:

Re: Misfiring on LPG and Petrol

Post by Jim the Box » Thu Oct 02, 2014 11:31 pm

Seems the six lead set does not have any connector leads set at right angles where as the seven lead set has 3 straight and 3 at 90 degrees, other set must be for a ford ranger or poss late bongo model with the coil in the distributor.
"Today's rain is tomorrow's Whisky"
User avatar
Simon Jones
Supreme Being
Posts: 9341
Joined: Mon Aug 29, 2005 3:34 pm
Location: Salisbury (ish), Wiltshire

Re: Misfiring on LPG and Petrol

Post by Simon Jones » Fri Oct 03, 2014 12:36 pm

The correct Mazda parts are side-specific: right angled on the n/s & straight on the o/s as shown on Lush Projects:

http://lushprojects.com/bongopartsmk2/c ... mgno=.html

You could probably get away with straight for all 6 as Mike's photo seems to show.

Pretty certain the V6 was never fitted to the Ranger & as far as I know, all V6 Bongos have separate coil. My 2002 model does.
Jim the Box
Tribal Elder
Posts: 868
Joined: Fri May 11, 2012 4:43 pm
Location: East Lothian
Contact:

Re: Misfiring on LPG and Petrol

Post by Jim the Box » Sun Oct 05, 2014 1:20 pm

Changed leads today, however think i may have mixed up the firing order.
I have it as (Clockwise) King lead, 4-5-1-3-6-2 , pretty sure I have cylinders 2-4-and 6 correct but 3-5-1 cylinders are possibly mixed up as engine is not running correctly. The head under the passenger seat with leads 2-4-6 was not a problem to change, the leads under the drivers side for cylinders 1-3-5 were cable tied together several times and had to be removed in one go as i could not gain access to cut all the ties. This is where I think i have mixed up the firing order. Looking at the picture on the dizzy cap it poss should be king lead, 4-3-5-1-6-2 but did not want to give my self any further problems without checking, hope someone can help.
"Today's rain is tomorrow's Whisky"
User avatar
Simon Jones
Supreme Being
Posts: 9341
Joined: Mon Aug 29, 2005 3:34 pm
Location: Salisbury (ish), Wiltshire

Re: Misfiring on LPG and Petrol

Post by Simon Jones » Sun Oct 05, 2014 1:28 pm

This is my cap if it helps. From king lead: 4-3-5-1-6-2

Image

It sounds like its the drivers side that's wrong. The cylinders are 5-3-1 from front to rear:

Image

Passy side is 2-4-6:

Image
User avatar
mikeWalsall
Supreme Being
Posts: 3075
Joined: Thu Sep 01, 2011 7:11 pm
Location: Walsall West Midlands

Re: Misfiring on LPG and Petrol

Post by mikeWalsall » Sun Oct 05, 2014 6:00 pm

You got the pic. right but the explanation wrong ..

From the front (radiator) drivers bank it is ..1 - 3 - 5
JAL Mushroom roof,12/240v, fridge, cooker, sink, LPG V6 .. (written off @ £5500 Nov 2016)
User avatar
Simon Jones
Supreme Being
Posts: 9341
Joined: Mon Aug 29, 2005 3:34 pm
Location: Salisbury (ish), Wiltshire

Re: Misfiring on LPG and Petrol

Post by Simon Jones » Sun Oct 05, 2014 8:18 pm

Oops :oops:. Should have gone to Specsavers.
Jim the Box
Tribal Elder
Posts: 868
Joined: Fri May 11, 2012 4:43 pm
Location: East Lothian
Contact:

Re: Misfiring on LPG and Petrol

Post by Jim the Box » Mon Oct 06, 2014 11:39 am

It's OK Simon both yourself and Mike's pictures have been of great help, and I never even noticed you had reversed the plug positions on the post, due to the great photo's you have both supplied. Really heavy rain today, so I will rectify my mistake when the rain eases off later today. Still don't know if the new leads have cured the original misfire problem fingers crossed Jim...[-o<
"Today's rain is tomorrow's Whisky"
User avatar
g8dhe
Supreme Being
Posts: 10717
Joined: Sun Apr 13, 2008 10:06 pm
Location: Worthing, West Sussex.

Re: Misfiring on LPG and Petrol

Post by g8dhe » Mon Oct 06, 2014 12:01 pm

Might be worth documenting this for the future perphaps ?

            Drivers side
             1   3    5
Front       Engine       Rear
             2   4    6
            Passenger side
Geoff
2001 Aero V6, AFT, full side conversion.
User avatar
ELZE
Supreme Being
Posts: 1305
Joined: Sat Feb 04, 2012 9:31 pm
Location: Whitley Bay

Re: Misfiring on LPG and Petrol

Post by ELZE » Mon Oct 06, 2014 12:38 pm

Jim the Box wrote:Stu I used a Teflon based oil not vasoline. :oops:

Vaseline is by far better, put it on the door handles and the kiddies can't get in :lol: :lol: :lol:
A Bongo is for life, not just for Christmas
Jim the Box
Tribal Elder
Posts: 868
Joined: Fri May 11, 2012 4:43 pm
Location: East Lothian
Contact:

Re: Misfiring on LPG and Petrol

Post by Jim the Box » Mon Oct 06, 2014 3:24 pm

Ok, checked my leads and the company I purchased them from labeled the longest HT lead as number 1 and, it should had been marked as number 5 as that is the cylinder at the rear of the engine. Have swapped the leads over at the distributor cap and changed the labels, now running fine, however I now have a RED warning light, "HEAT". (it is the 2nd warning light on the RHS of the dash next to the the fuel gauge.) Have I disturbed a sensor when removing all the HT leads that were cabled together I don't know, had a look could not see anything obvious. Any ideas guys [-o< [-o< [-o<
"Today's rain is tomorrow's Whisky"
User avatar
mikeWalsall
Supreme Being
Posts: 3075
Joined: Thu Sep 01, 2011 7:11 pm
Location: Walsall West Midlands

Re: Misfiring on LPG and Petrol

Post by mikeWalsall » Mon Oct 06, 2014 3:45 pm

I think that warns if the catalyst is overheating ..

Looking at the condition of the printed circuit on my speedo my V6 as never had a bulb / holder in
JAL Mushroom roof,12/240v, fridge, cooker, sink, LPG V6 .. (written off @ £5500 Nov 2016)
Jim the Box
Tribal Elder
Posts: 868
Joined: Fri May 11, 2012 4:43 pm
Location: East Lothian
Contact:

Re: Misfiring on LPG and Petrol

Post by Jim the Box » Mon Oct 06, 2014 4:38 pm

Hmmmm the light is illuminated as I turn the ignition, I start the bongo and it stays on, so the cat should have not heated that quick, either I have pulled a wire when fitting the leads, or it's a faulty sensor, or it was caused by the HT leads being reversed, or has a new fault has appeared.
I was kind of hoping that the ecu had picked up the misfire/mixture fault due to the reversed leads and the fault would disappear after I had resolved the misfire problem, would the sensor clear itself immediately or could it be I just need to take it on another run to clear the fault light. Can I cause any damage by taking it out a run for say 1 mile or so.
Last edited by Jim the Box on Mon Oct 06, 2014 5:09 pm, edited 1 time in total.
"Today's rain is tomorrow's Whisky"
User avatar
mikeWalsall
Supreme Being
Posts: 3075
Joined: Thu Sep 01, 2011 7:11 pm
Location: Walsall West Midlands

Re: Misfiring on LPG and Petrol

Post by mikeWalsall » Mon Oct 06, 2014 5:02 pm

I know that my ABS bulb had been removed (and why) ... but I checked and there where no 'tram lines' gouged into the printed circuit .. so I am sure mine never had a factory fitted 'Heat' bulb / holder..

Image
JAL Mushroom roof,12/240v, fridge, cooker, sink, LPG V6 .. (written off @ £5500 Nov 2016)
Jim the Box
Tribal Elder
Posts: 868
Joined: Fri May 11, 2012 4:43 pm
Location: East Lothian
Contact:

Re: Misfiring on LPG and Petrol

Post by Jim the Box » Mon Oct 06, 2014 5:18 pm

You would think once the engine and the cat cooled the HEAT fault light would go out or is there a fault clearance procedure.
"Today's rain is tomorrow's Whisky"
Post Reply

Return to “Techie Stuff”