Technical questions and answers about the Mazda Bongo
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ELZE
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by ELZE » Thu Oct 03, 2013 1:38 pm
A Bongo is for life, not just for Christmas
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mikeWalsall
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by mikeWalsall » Thu Oct 03, 2013 2:02 pm
I always check new plugs .. even with the hard cardboard tube they can get 'banged up' ..
The recommended NGK plugs are BKR5E -11 with a 1.1 mm gap ..
Before I fitted a new Dizzy cap .. rotor and leads I closed the gap to 1mm and it made a distinct improvement running LPG .. so I have left my plugs set to one mm
With alloy heads I personally think it is also wise to use some anti seize grease on the plugs threads..

JAL Mushroom roof,12/240v, fridge, cooker, sink, LPG V6 .. (written off @ £5500 Nov 2016)
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ELZE
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by ELZE » Thu Oct 03, 2013 2:13 pm
Good informative response thank you 1mm and copperslip it is then!
A Bongo is for life, not just for Christmas
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Simon Jones
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by Simon Jones » Thu Oct 03, 2013 3:49 pm
Don't mix copper & aluminium as you may get a galvanic reaction causing corrosion

. Do what Mike did and use alloy-specific anti-seize compound. Alternatively, a smear of engine oil on the threads will do just as good a job. You should not be doing the plugs too tight either.
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mikeWalsall
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by mikeWalsall » Thu Oct 03, 2013 4:15 pm
A good point on tightening the sparkies ..
I wish I had taken a pic; of the threads on a couple of my pugs .. they had been tightened so much, that it had 'pulled / distorted' the threads ..
Not good workshop practise .. particularly with alloy heads ..!!
Another tip .. make sure your spark plug socket has a rubber insert .. not only to protect the ceramic but it will assist in gripping the plug when removing from the depths of the tubes .. also helping to centralise when replacing .. and save from 'cross threading' ..
JAL Mushroom roof,12/240v, fridge, cooker, sink, LPG V6 .. (written off @ £5500 Nov 2016)
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Simon Jones
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by Simon Jones » Thu Oct 03, 2013 4:31 pm
...but not so grippy that it leaves the socket stuck to the plug when you try to remove it after re-fitting. I had to enlarge the hole on the rubber insert so it would slide off a bit easier.
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ELZE
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by ELZE » Thu Oct 03, 2013 4:41 pm
Simon Jones wrote:Don't mix copper & aluminium as you may get a galvanic reaction causing corrosion

. Do what Mike did and use alloy-specific anti-seize compound. Alternatively, a smear of engine oil on the threads will do just as good a job. You should not be doing the plugs too tight either.
Got that Cheers! It's all so different now, in the 60-70's we just screwed them in tightened them and forgot them?
A Bongo is for life, not just for Christmas
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ELZE
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by ELZE » Thu Oct 03, 2013 4:43 pm
mikeWalsall wrote:A good point on tightening the sparkies ..
I wish I had taken a pic; of the threads on a couple of my pugs .. they had been tightened so much, that it had 'pulled / distorted' the threads ..
Not good workshop practise .. particularly with alloy heads ..!!
Another tip .. make sure your spark plug socket has a rubber insert .. not only to protect the ceramic but it will assist in gripping the plug when removing from the depths of the tubes .. also helping to centralise when replacing .. and save from 'cross threading' ..
Good call!
A Bongo is for life, not just for Christmas
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teenmal
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by teenmal » Thu Oct 03, 2013 8:00 pm
The Spark plug Gap is normally on the packet or the part No code, the plugs are designed to use this gap for the best results with a fully functional engine.
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Simon Jones
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by Simon Jones » Thu Oct 03, 2013 9:46 pm
Plugs do seem to come preset to the optimal gap for the type of plug these days. For example, I've fitted NGK LPG1's which come preset to 1.1mm. I decided just to fit them as they came out the packet and as the tips were we protected by plastic caps, there was no reason to think they would be anything other than the factory default. Also, as the tip is a very fine iridium needle, I didn't want to risk buggering it up either

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mikeWalsall
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by mikeWalsall » Thu Oct 03, 2013 11:14 pm
I fitted fitted 'normal' NGKs that I change once a year ..
According to page 196 of the Handbook .. Mazda recommend a a clearance of 1.0mm - 1.1mm so that's all right for both petrol .. for what the engine was designed for ... and LPG for which it was not ..!!
JAL Mushroom roof,12/240v, fridge, cooker, sink, LPG V6 .. (written off @ £5500 Nov 2016)