Better fuel consumption
Moderators: Doone, westonwarrior
Better fuel consumption
A few days ago, my back box parted company from the rest of the exhaust system. I detached it from the hangers, bunged it in the back and continued my way. I ordered a new one which I have not fitted yet. I have been using the bongo without a back box for a few days - its not much noisier.
The thing is, that my "around town" fuel consumption seems to have changed from about 22mpg to about 27mpg with the back box off! I'm wondering if its going to drop back to 22 when I fit the new box. If it does I'll try a bit of straight through pipe like quite a few folk on here have recommended.
Anyone else had a similar experience with the consumption?
The thing is, that my "around town" fuel consumption seems to have changed from about 22mpg to about 27mpg with the back box off! I'm wondering if its going to drop back to 22 when I fit the new box. If it does I'll try a bit of straight through pipe like quite a few folk on here have recommended.
Anyone else had a similar experience with the consumption?
Re: Better fuel consumption
Let us know because if it does my hacksaw is straight out. 
I don't mind a bit of extra noise to save 5mpg

I don't mind a bit of extra noise to save 5mpg
Re: Better fuel consumption
It's probably the weight saving, assuming it's not still in the boot 

" it's not rocket surgery! "
Re: Better fuel consumption
The standard back box is a waste of space and weight IMHO it does nothing a much smaller straight through box can do better and as you seem to have found out can strangle the engine with back pressure.
Some have fitted a simple length of flexi pipe to the broken end of the exhaust to vent the gasses past the rear bumper and passed several MOTs without problem. I have a small straight through box kindly donated by Mister Munkey that is equally legal (it was fitted by the garage when they did the MOT) and doesn't strangle the engine with back pressure.
Cancel the order for a replacement "dustbin" and go find a small straight through box at a local motor factors.
Some have fitted a simple length of flexi pipe to the broken end of the exhaust to vent the gasses past the rear bumper and passed several MOTs without problem. I have a small straight through box kindly donated by Mister Munkey that is equally legal (it was fitted by the garage when they did the MOT) and doesn't strangle the engine with back pressure.
Cancel the order for a replacement "dustbin" and go find a small straight through box at a local motor factors.
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- Tribal Elder
- Posts: 547
- Joined: Tue Feb 05, 2008 8:44 pm
- Location: Chesterfield
Re: Better fuel consumption
When my back box went I had my welder son in law replace the same with a straight through pipe and when the middle box went he replaced that with a straight through pipe. In this configeration in the words of my MOT chap "that is just the wrong side of right. I think I would fail it."
Armed with that info I bought a middle box and had that fitted. Dailed through the MOT!
Ian G
Armed with that info I bought a middle box and had that fitted. Dailed through the MOT!
Ian G
Re: Better fuel consumption
Skater - it IS in the boot - just in case I get stopped.
Now done most of a tankful around town - getting 26-27mpg. I usually get 21-22.
I wonder why? Maybe the turbo is spinning faster?
I don't know if the saving will be as good on a long run where I usually get 28-30.
Looking at some older posts some folk say you have to tell the insurance company if you "modify the exhaust" i.e fit a straight through pipe. Does anyone know the typical response of the insurance companies?
Now done most of a tankful around town - getting 26-27mpg. I usually get 21-22.
I wonder why? Maybe the turbo is spinning faster?
I don't know if the saving will be as good on a long run where I usually get 28-30.
Looking at some older posts some folk say you have to tell the insurance company if you "modify the exhaust" i.e fit a straight through pipe. Does anyone know the typical response of the insurance companies?
Re: Better fuel consumption
I've never told an insurance company when I've had an exhaust replaced or repaired - how would I know (or care) whether it was the same shape or not?Aethelric wrote:Skater - it IS in the boot - just in case I get stopped.
Now done most of a tankful around town - getting 26-27mpg. I usually get 21-22.
I wonder why? Maybe the turbo is spinning faster?
I don't know if the saving will be as good on a long run where I usually get 28-30.
Looking at some older posts some folk say you have to tell the insurance company if you "modify the exhaust" i.e fit a straight through pipe. Does anyone know the typical response of the insurance companies?
Re: Better fuel consumption
[quote="Aethelric"]Skater - it IS in the boot - just in case I get stopped.
Now done most of a tankful around town - getting 26-27mpg. I usually get 21-22.
I wonder why? Maybe the turbo is spinning faster?
I don't know if the saving will be as good on a long run where I usually get 28-30.
quote]
Could be the turbo spinning up a bit earlier giving a bit more torque at slightly lower revs, or something.
Surprised you're noticing such an mpg improvement but hey, make the most of it
Now done most of a tankful around town - getting 26-27mpg. I usually get 21-22.
I wonder why? Maybe the turbo is spinning faster?
I don't know if the saving will be as good on a long run where I usually get 28-30.
quote]
Could be the turbo spinning up a bit earlier giving a bit more torque at slightly lower revs, or something.
Surprised you're noticing such an mpg improvement but hey, make the most of it

" it's not rocket surgery! "
- Northern Bongolow
- Supreme Being
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- Joined: Mon Mar 15, 2010 11:33 pm
- Location: AKA Vanessa
Re: Better fuel consumption
more likely the internal baffle plates were blocking the outlet/throughflow, now its gone, back to good.
- The Great Pretender
- Supreme Being
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- Location: Wigan
Re: Better fuel consumption
Nope...........but as you know I have been around forever............Northern Bongolow wrote:more likely the internal baffle plates were blocking the outlet/throughflow, now its gone, back to good.

When you get all grown up you will realise that the turbo also does what most of the silencers do negating the need for the back box and more.
HP is then expended pumping exhaust gasses out.................



To infinity and beyond
- The Great Pretender
- Supreme Being
- Posts: 2671
- Joined: Thu Oct 19, 2006 10:10 pm
- Location: Wigan
Re: Better fuel consumption
Update:-
One my next tank, the mpg dropped back down to its usual 21-22! (as far as I can estimate from the fuel gauge - I have used about a half tank) Bugger. But then I remembered that I had filled up at an Esso station for the first tank, and my usual Asda for the second tank. I had not believed all this talk about supermarket diesel being different to branded - but now I'm not so sure. I have just fitted the new backbox so next full tank will be from an Esso station and I'll see what transpires.
One my next tank, the mpg dropped back down to its usual 21-22! (as far as I can estimate from the fuel gauge - I have used about a half tank) Bugger. But then I remembered that I had filled up at an Esso station for the first tank, and my usual Asda for the second tank. I had not believed all this talk about supermarket diesel being different to branded - but now I'm not so sure. I have just fitted the new backbox so next full tank will be from an Esso station and I'll see what transpires.
Re: Better fuel consumption
Aethelric wrote:Update:-
One my next tank, the mpg dropped back down to its usual 21-22! (as far as I can estimate from the fuel gauge - I have used about a half tank) Bugger. But then I remembered that I had filled up at an Esso station for the first tank, and my usual Asda for the second tank. I had not believed all this talk about supermarket diesel being different to branded - but now I'm not so sure. I have just fitted the new backbox so next full tank will be from an Esso station and I'll see what transpires.
MPG cannot be estimated from the fuel gauge.
The ONLY way to calculate MPG is fill-up to fill-up making sure that each fill-up is to exactly the same point and that is not that easy with a Bongo, as even if you fill right to the neck it still keeps settling down for quite a while afterwards.
Re: Better fuel consumption
It can be estimated quite accurately Scanner - I keep a close watch on that gauge, and I know quite well at what mileage (well kilometers really) that I expect it to pass through the three marks on the gauge. Around town is usually 118km and 240km for first and second marks. That is 22-23 mpg. On my last tank I first noticed it was 140km and 280km, which corresponds to 26-27mpg. When I filled up I could get the exact figure as you describe.
On a long run (for example from Scotland to Cornwall, which I do quite regularly) the km between marks is around 150km if I travel around 70mph or 165km if I keep it to 60mph. Most of that has been on Asda diesel.
On a long run (for example from Scotland to Cornwall, which I do quite regularly) the km between marks is around 150km if I travel around 70mph or 165km if I keep it to 60mph. Most of that has been on Asda diesel.