New Radiator

Technical questions and answers about the Mazda Bongo

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jumper
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New Radiator

Post by jumper » Mon Dec 07, 2009 10:41 pm

Hi everyone,

Had a near disaster last week, after a short run i noticed the the temperature was slightly up and then fan kicked in, i wasnt far from home at this point ant it was all downhill so i coasted home. the header tank was quite hot and starting to steam but the levels were ok. My brother is a mechanic so he had a look yesterday, done the checks on the head gasket and gasses in the coolant and its all fine but discovered a tiny leak in the centre of the rad that has over some time created an airlock somewhere within the block without altering the level in the header tank, also discovered that about a third of the rad is blocked so looks like i need a new rad for christmas.

My question is, iv looked on bongobits and they have genuine bongo rads for £260, or they do a copy for £168 and bongo fury have them for £245 alternatively my brother has a contact in work who could rebuild my existing rad. I`m just curious what others have done as it seems we all have this problem from time to time.

Ian
Happiness isn't having what you want its wanting what you have.
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You've Been Bongod
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Re: New Radiator

Post by You've Been Bongod » Mon Dec 07, 2009 10:53 pm

when my rad went on my old bongo i contacted ian taylor @ japcarinport (advertised on bongo fury)

he supplied and fitted a genuine rad plus antifreeze for £260 job done
I NOW HAVE AN ASTRA JUST THE BONGO TO FIND A NEW HOME THEN I AM OUT OF HERE
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Simon Jones
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Re: New Radiator

Post by Simon Jones » Wed Dec 16, 2009 3:00 pm

There are a couple of suppliers on ebay who do genuine Mazda rads for about £140 inc postage. It's a bit fiddly to change & you should take the opportunity to flush & replace the anti-freeze.
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mikexgough
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Re: New Radiator

Post by mikexgough » Wed Dec 16, 2009 4:53 pm

Done mine in the summer- got it from http://www.mazdabongoshop.co.uk/Shop/Cooling.html exactly the same as OE...
straight forward fit, no modifications needed...... flushed, system and replaced coolant..... while you at it, take this chance and change the Thermostat, worth it for a few extra ££..... Takes about 2 hours start to finish if you can change brake pads... you can do the Radiator......Don't forget to bleed the system well....... take extra time just to be sure and all will be well....
Conversant with Bongo Top Pinion Oil Seals

Bongo owning Velotech Cycle Mechanic
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haydn callow
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Re: New Radiator

Post by haydn callow » Wed Dec 16, 2009 6:44 pm

Quote...the header tank was quite hot and starting to steam but the levels were ok.

The header tank is supposed to run hot....in fact very hot.....that is normal and nothing to worry about.
http://www.coolantalarm.co.uk
Developer of the Mazda Bongo Coolant loss Alarm
Also BMW Clocks
jumper
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Re: New Radiator

Post by jumper » Fri Dec 18, 2009 11:49 pm

Thanks for the replies everyone, iv bought a new rad from a supplier my brother uses at the garage where he works, he called them for a quote and they new exactly the type because they have supplied dozens of radiators to bongo owners this year, the cost was £145, iv ordered a new top engine drivers side hose as well as the original has distorted slightly and will be swapping them over between xmas and new year.

He has an interesting way of refilling the system, he has a Snap-On pump that connects to the header tank and the top radiator cap. its a vacuum pump that sucks all the air out of the system then refills under high pressure, its been used a few times, takes a few minutes and never had any airlock problems.

Merry Xmas

Ian
Happiness isn't having what you want its wanting what you have.
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mister munkey
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Re: New Radiator

Post by mister munkey » Sat Dec 19, 2009 12:19 am

Stunning news!!

What is this contraption of which you speak called?

Any more info???
The only true wisdom is in knowing you know nothing. http://www.travelblog.org/Bloggers/MisterMunkey
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missfixit70
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Re: New Radiator

Post by missfixit70 » Sat Dec 19, 2009 12:25 am

This has been discussed on here before several times & by all accounts seems to be an easy way to do it if you've got the kit. Try a search on "vacuum and filling"
You can't polish a turd - but you can roll it in glitter.
jumper
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Re: New Radiator

Post by jumper » Sat Dec 19, 2009 12:35 am

I can find out more technical details for anyone who is interested, im just a lowly carpenter and dont understand such things, but i will ask the questions.

Ian
Happiness isn't having what you want its wanting what you have.
mobilecat
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Re: New Radiator

Post by mobilecat » Sun Dec 20, 2009 11:11 pm

Adrian at Japan Direct in Bury did my new radiator a few months back. I can't remmeber exactly how much it was because there were some other bits and bobs too but I think it was just over £200 or thereabouts invluding fitting and sorting.
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