Tow Bar Bolt Torque Settings

Technical questions and answers about the Mazda Bongo

Moderators: Doone, westonwarrior

Post Reply
ScubaBongo

Tow Bar Bolt Torque Settings

Post by ScubaBongo » Fri Sep 18, 2009 1:25 pm

Hi Guys,

I've bought a cycle carrier, the type that requires you undo the two big bolts on your Tow Bar, insert a mounting plate for the cycle carrier, then re-assemble to the tow ball.

Before I start - when I come to retighten the two big bolts, what torque value should they be set to?

As I sometimes tow a 1600kg boat &trailer, I don't want to get this wrong!

Cheers :D

SB
munroman
Tribal Elder
Posts: 687
Joined: Tue Apr 01, 2008 6:00 pm
Location: Glasgow

Re: Tow Bar Bolt Torque Settings

Post by munroman » Fri Sep 18, 2009 2:16 pm

From another forum:

The correct torque for the bolts for the tow ball is 218 Nm. The bolts should be "High Tensile" (i.e. '8.8' Grade or higher), and external serrated washers should be used under the bolt head and nut. As there will be some 'settling' of the bolts/nuts after first use, it would be good practice to re-cheque the torque after some 50 miles or so of towing. Recommended torque settings can be found at
http://www.mechanica...o.uk/torque.htm

Nothing worse than having a ball drop off! : :oops:
When asked about Western Civilisation, Ghandi said 'that would be a good idea'...
ScubaBongo

Re: Tow Bar Bolt Torque Settings

Post by ScubaBongo » Fri Sep 18, 2009 4:21 pm

munroman wrote:From another forum:

The correct torque for the bolts for the tow ball is 218 Nm. The bolts should be "High Tensile" (i.e. '8.8' Grade or higher), and external serrated washers should be used under the bolt head and nut. As there will be some 'settling' of the bolts/nuts after first use, it would be good practice to re-cheque the torque after some 50 miles or so of towing. Recommended torque settings can be found at
http://www.mechanica...o.uk/torque.htm

Nothing worse than having a ball drop off! : :oops:
you star, thanks! :D
User avatar
peanutcrusher
Tribal Elder
Posts: 546
Joined: Thu Feb 26, 2009 6:59 pm
Location: Portsmouth

Re: Tow Bar Bolt Torque Settings

Post by peanutcrusher » Fri Sep 18, 2009 4:53 pm

funny that I just did mine up really really tight :D having said that this info is handy.
Bongo now work later !!! :) :)
thedogsbollox
Tribal Elder
Posts: 867
Joined: Sun Mar 30, 2008 1:42 am
Location: South Harrow, Middlesex

Re: Tow Bar Bolt Torque Settings

Post by thedogsbollox » Fri Sep 18, 2009 5:06 pm

I think it is the same as my old mini's wheel hub nut. When i asked the bloke who restores them what the torque setting was, he answered, "It is FT!" I will give you a clue, the second word is TIGHT. He told me to get the biggest bar i had and put a pipe on the end of that.
ScubaBongo

Re: Tow Bar Bolt Torque Settings

Post by ScubaBongo » Fri Sep 18, 2009 5:33 pm

An ovetightened bolt is prone to failure.

An overtightened bolt on a vehicle travelling at 70mph

..... I know someone it happened to. :(
User avatar
dandywarhol
Supreme Being
Posts: 5446
Joined: Mon Dec 19, 2005 10:18 pm
Location: Edinburgh

Re: Tow Bar Bolt Torque Settings

Post by dandywarhol » Fri Sep 18, 2009 6:46 pm

Don't understand why a shakeproof washer is required under the bolt head - it's the nut which could come off................... :?
Whale oil beef hooked
Renault Lunar Telstar
Yamaha TD1C 250, Merc SLK200, KTM Duke 690
phedders
Bongolier
Posts: 167
Joined: Mon Jun 20, 2005 8:22 am
Location: Coulsdon (Surrey/London)
Contact:

Re: Tow Bar Bolt Torque Settings

Post by phedders » Fri Sep 18, 2009 10:31 pm

dandywarhol wrote:Don't understand why a shakeproof washer is required under the bolt head - it's the nut which could come off................... :?
A shakeproof washer under the nut will stop the nut turning... but it wont stop the bolt turning in the nut - and hence the washer under the head too.
Location says where I am... I'd rather be justabout anywhere else! Suggestions or job offers of/in other parts of the UK gladly received...
User avatar
dandywarhol
Supreme Being
Posts: 5446
Joined: Mon Dec 19, 2005 10:18 pm
Location: Edinburgh

Re: Tow Bar Bolt Torque Settings

Post by dandywarhol » Tue Sep 22, 2009 8:49 pm

Fair 'nuf - I've fitted many towbar/towballs over the years and never fitted a shakeproof under the bolt head - never had a towball come loose either come to think...............

The manufacturers only supply 1 shakeproof washer per bolt/nut. Image
http://www.towsure.com/category/7189-M1 ... ball_Bolts
Once the bolt has stretched through torquing it down, the bolt head is under tension and there's a unidirectional shakeproof washer (designed to slip in a clockwise direction and grip into the nut metal and adjacent metal bracket in an anticlock direction) under the nut, there's no need for another shakeproof washer under the bolt head IMO - It WON'T come undone. :wink:
Whale oil beef hooked
Renault Lunar Telstar
Yamaha TD1C 250, Merc SLK200, KTM Duke 690
Post Reply

Return to “Techie Stuff”