Heater fan resistor repair

Technical questions and answers about the Mazda Bongo

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Yamaha
Bongolier
Posts: 243
Joined: Fri Sep 29, 2006 11:25 am
Location: Bridgwater, Somerset

Heater fan resistor repair

Post by Yamaha » Mon Jul 30, 2007 9:15 pm

My front fan had not been working for a few weeks - so today I decided to investigate.

As predicted, it was the resistor block at fault. I decided to attempt a repair on it, rather than pay loadsa money for a new one.

After carefully reading the fact sheets, I decided to try to remove the black plastic surround - what I did was to just insert a small screwdriver around the gap - and break the sides off!!

This actually worked very well - it didn't look pretty - but it revealed that two contacts had become unsoldered - due I'm sure to the fan getting stiff due to water ingress.

It appears the thin resistor strips will naturally spring away from the contacts when overloaded - so, after resoldering them, I just applied plenty of Araldite around the connections - figuring that if the same happens again, the glue will prevent the contacts from springing apart again!!

This repair was a great success - thanks to all the previous posts on the subject - I wouldn't fancy being the first one to attempt this repair!!

Result - a fully working fan again. :D

Well chuffed!!

Mike
Curator of the Bridgwater Motorbike Collection

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westonwarrior
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Post by westonwarrior » Mon Jul 30, 2007 9:29 pm

great stuff

Im glad you got it working
Dabs
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Joined: Tue Jul 25, 2006 8:37 pm

Re: Heater fan resistor repair

Post by Dabs » Mon Jul 30, 2007 10:55 pm

Yamaha wrote:due I'm sure to the fan getting stiff due to water ingress.



Mike
Mike,
You may know this already:-
If this is so make sure the scuttle drain along the bottom of the windscreen is not blocked(Its the hole in the middle of the plastic under the wiper arms).Keep this drain clear as it can overflow and cause the problem that You have encountered by getting into the heater.

Dabs
Its Oh so quiet!!..Ex Terra Lucem!!..A Leopard can't change his spots!
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