Hello from new owner and Cooling system question
Posted: Sun Mar 05, 2017 11:33 am
Hi All
This my first post on the forum though I have been a member of Bongo Fury for about a month following the purchase of a great 1995 2WD Diesel AFT with rear conversion from a nice bloke in Wigan (no idea if he was a member).
Its generally in great condition with hardly any rust and has never been welded and from my work on it so far doesn’t seem like it will need any for a while either, which was the main thing for me as I don’t mind doing mechanical stuff but welding I cant do!
I have already been using the great info on this forum quite a bit as get some of the mechanical jobs sorted out so thought it time to introduce myself.
I have already replaced the front and rear Brake discs and pads, Rear drop links, replaced the glow plugs. Replaced the rusty Battery tray and fitted a better Leisure battery tray and tidied the wiring. Also some cosmetic stuff inside like replacing a couple of broken switches (window and blind) and some general tidying.
Next on the list is to fit a Towbar and to find out why the tailgate central locking doesn’t work and I am sure I will find some other stuff along the way. Lol.
As you can see I like to think I am fairly handy with the spanners and so far have actually loved working on the Bongo.
Ok so I do have a question (that’s why I am posting in Techie Stuff) that so far I haven’t been able to work out and it’s a little worrying as it’s to do with the cooling system.
On the left hand side of the cylinder head is a water outlet that has 3 outlets on it of different sizes. A small one seems to go to the turbo and the largest one does forward (to the water pump maybe haven’t properly traced it) and then I have the third one that just had about 18” of pipe on it going nowhere just bent back on its self with a hose clamp to seal it off (I have now made a better job of blanking it of).
But my question is, what is this for. Is it a non standard outlet or should it go somewhere?
I should add the cooling system seems to be working fine. Stays rock steady just under half on the gauge once warm (takes about 10 mins driving) and both heaters work well.
Any ideas? Just need to put my mind at rest lol.
Any other tips for a new Bongo owner that likes to tinker?
Cheers
Ian
This my first post on the forum though I have been a member of Bongo Fury for about a month following the purchase of a great 1995 2WD Diesel AFT with rear conversion from a nice bloke in Wigan (no idea if he was a member).

Its generally in great condition with hardly any rust and has never been welded and from my work on it so far doesn’t seem like it will need any for a while either, which was the main thing for me as I don’t mind doing mechanical stuff but welding I cant do!
I have already been using the great info on this forum quite a bit as get some of the mechanical jobs sorted out so thought it time to introduce myself.

I have already replaced the front and rear Brake discs and pads, Rear drop links, replaced the glow plugs. Replaced the rusty Battery tray and fitted a better Leisure battery tray and tidied the wiring. Also some cosmetic stuff inside like replacing a couple of broken switches (window and blind) and some general tidying.
Next on the list is to fit a Towbar and to find out why the tailgate central locking doesn’t work and I am sure I will find some other stuff along the way. Lol.
As you can see I like to think I am fairly handy with the spanners and so far have actually loved working on the Bongo.
Ok so I do have a question (that’s why I am posting in Techie Stuff) that so far I haven’t been able to work out and it’s a little worrying as it’s to do with the cooling system.
On the left hand side of the cylinder head is a water outlet that has 3 outlets on it of different sizes. A small one seems to go to the turbo and the largest one does forward (to the water pump maybe haven’t properly traced it) and then I have the third one that just had about 18” of pipe on it going nowhere just bent back on its self with a hose clamp to seal it off (I have now made a better job of blanking it of).
But my question is, what is this for. Is it a non standard outlet or should it go somewhere?
I should add the cooling system seems to be working fine. Stays rock steady just under half on the gauge once warm (takes about 10 mins driving) and both heaters work well.
Any ideas? Just need to put my mind at rest lol.
Any other tips for a new Bongo owner that likes to tinker?
Cheers
Ian