Alternator failure, no charge light
Posted: Thu Aug 16, 2012 1:17 pm
It looks as though the alternator on my 1996 SGL5 has failed. All the electrical services began to fail/dim whilst driving after a very reluctant (low cranking rpm) restart. The charge failure warning light did not illuminate but, being a negligent sort of fellow, I couldn't tell you whether it lit before start-up!
On return to base, I found the battery voltage, engine idling, was 12.2-plainly there was no charging taking place.
I've had a poke around and found that the field appears to be working-it attracts a screwdriver and the voltage at the field terminal is around 12.2.
I charged the battery for half an hour and started up without difficulty. The output voltage at the alternator was then 12.54, the voltage at the battery terminal 12.45 (yes, slightly lower, not a typo!).
It seemed to me that the led on my output tester was flickering, perhaps indicating ac and thus a diode failure.
It also seemed to me (subjectively, of course) that the alternator was very hot. I wonder if a failed engine-bay fan could lead to overheating and diode failure.
The belts are fine and there's no mechanical noise which would indicate a bearing failure.
Is it possible to replace the diodes without recourse to a reconditioned unit? I'm fairly handy with the soldering iron (I repaired the aircon fan resistor pack several years ago) but potting etc would probably not be something I would undertake.
I am concerned at the failure of the charge light. Is it possible to check the bulb without stripping out the instrument panel?
On return to base, I found the battery voltage, engine idling, was 12.2-plainly there was no charging taking place.
I've had a poke around and found that the field appears to be working-it attracts a screwdriver and the voltage at the field terminal is around 12.2.
I charged the battery for half an hour and started up without difficulty. The output voltage at the alternator was then 12.54, the voltage at the battery terminal 12.45 (yes, slightly lower, not a typo!).
It seemed to me that the led on my output tester was flickering, perhaps indicating ac and thus a diode failure.
It also seemed to me (subjectively, of course) that the alternator was very hot. I wonder if a failed engine-bay fan could lead to overheating and diode failure.
The belts are fine and there's no mechanical noise which would indicate a bearing failure.
Is it possible to replace the diodes without recourse to a reconditioned unit? I'm fairly handy with the soldering iron (I repaired the aircon fan resistor pack several years ago) but potting etc would probably not be something I would undertake.
I am concerned at the failure of the charge light. Is it possible to check the bulb without stripping out the instrument panel?