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Help urgent!! - fuel pump washer
Posted: Sun Jan 31, 2010 6:38 pm
by berrega
I took the bango connector of the fuel pump and the washer (closest to the pump) dropped off and fell into the engine bay.
I have spent all day looking for it, but it has vanished.
Obviously the van is now unusable, without the washer, diesel leaks out.
What do I do????
The washer appears to have a internal diameter of 11.5mm
how can find a replacement? or am i just totally screwed?
(I'm really not having a good time with my Bongo...)
Re: Help ungent!! - fuel pump washer
Posted: Sun Jan 31, 2010 6:56 pm
by mikexgough
Diesel Specialist...... best bet.....
http://homepage.ntlworld.com/mike.gough ... umbers.pdf
Drawing part 245 - Bosch part no........ 9 411 611 625
Re: Help ungent!! - fuel pump washer
Posted: Sun Jan 31, 2010 7:08 pm
by francophile1947
It's probably on the engine undertray - that's where most things end up

Re: Help ungent!! - fuel pump washer
Posted: Sun Jan 31, 2010 7:16 pm
by berrega
There a open metal tube which looks like its part of the shassy.
I think its fallen into that
I've spent hours looking in the undertray and I cant see it.
Its a fly by wire fuel pump.
are all washers on the banjo connector the same,
or is the one that butts up to the pump thinnner?
My friend made me a washer, but when we put it on the
no fuel got to the engine...
Re: Help urgent!! - fuel pump washer
Posted: Sun Jan 31, 2010 7:29 pm
by berrega
thankyou so much!
With a part number I must be a lot closer to
getting this resoved.
ta

Re: Help urgent!! - fuel pump washer
Posted: Sun Jan 31, 2010 7:52 pm
by mikexgough
Diagram number 245......... Bosch part number.... 9 411 611 625....
Yep ....... same number
Re: Help urgent!! - fuel pump washer
Posted: Mon Feb 01, 2010 11:18 am
by berrega
Panic over.
Thanks for everyones help.
Turns out I just needed enough light to spot it in the engine undertray.
Re: Help urgent!! - fuel pump washer
Posted: Mon Feb 01, 2010 3:10 pm
by mikeonb4c
berrega wrote:Panic over.
Thanks for everyones help.
Turns out I just needed enough light to spot it in the engine undertray.
Goodo

Re: Help urgent!! - fuel pump washer
Posted: Mon Feb 01, 2010 3:28 pm
by francophile1947
berrega wrote:Panic over.
Thanks for everyones help.
Turns out I just needed enough light to spot it in the engine undertray.
Told you

- I reckon that tray has a huge suction pump built into it, cos' everything ends up in it

Re: Help urgent!! - fuel pump washer
Posted: Mon Feb 01, 2010 3:45 pm
by berrega
Actually its becuase of you that I found it.
I had given up and had decided to focus my efforts on getting a replacement part.
However, when I read your post, I decided to have faith that it was actually there, but that I hadent seen it.
What hadn't occured to me yesturday through the haze of stress was that washers are inclined to roll on impact

Re: Help ungent!! - fuel pump washer
Posted: Mon May 14, 2018 10:22 am
by Dungoisdadsbongo
mikexgough wrote: Sun Jan 31, 2010 6:56 pm
Diesel Specialist...... best bet.....
IMAGE MISSING!!!
Drawing part 245 - Bosch part no........ 9 411 611 625
Please please please could someone repost the pump diagram and in a format that will allow me to zoom in.
Need as soon as possible
Thank you
Gary
Re: Help urgent!! - fuel pump washer
Posted: Mon May 14, 2018 11:02 am
by TheLongRoad
Top tip, if you ever work on a car on a gravel drive... always spead out an old sheet to catch these essential bits when you drop them. Been there done that. 5 min to do the job and an hour looking for the bit I dropped in the gravel

Re: Help ungent!! - fuel pump washer
Posted: Mon May 14, 2018 4:08 pm
by g8dhe
Dungoisdadsbongo wrote: Mon May 14, 2018 10:22 am
mikexgough wrote: Sun Jan 31, 2010 6:56 pm
Diesel Specialist...... best bet.....
IMAGE MISSING!!!
Drawing part 245 - Bosch part no........ 9 411 611 625
Please please please could someone repost the pump diagram and in a format that will allow me to zoom in.
Need as soon as possible
Thank you
Gary
See here
http://www.g8dhe.net/bongo_images/bosch_diesel_pump/ and also
http://www.g8dhe.net/bongo_images/bosch ... ump/seals/
Re: Help urgent!! - fuel pump washer
Posted: Mon May 14, 2018 4:23 pm
by Dungoisdadsbongo
Thanks a lot Geoff, thats very kind.
Best,
Gary