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Winter Pack Valve Stuck On - Help!
Posted: Sat Jul 11, 2009 7:51 pm
by Tizzle
Hi all,
I stupidly 'tested' the winter pack valve - now it's stuck on! Running like a bag of spanners and averaging 16mpg
I need to know how to turn it off / disable it - but I'm clueless. The switch now doesn't work.
Any advice would be very gratefully recieved.
Thanks
Re: Winter Pack Valve Stuck On - Help!
Posted: Sat Jul 11, 2009 8:00 pm
by corrour
Do a search for EGR blanking plate Allans Vehicle Services do them easy to fit and no more Gunk in Inlet Manifold
hope this helps
corrour

Re: Winter Pack Valve Stuck On - Help!
Posted: Sat Jul 11, 2009 8:04 pm
by missfixit70
corrour wrote:Do a search for EGR blanking plate Allens Vehicle Specialists do them easy to fit and no more Gunk in Inlet Manifold
hope this helps
corrour

Egr is NOT the cold start/winter pack valve - completely different gubbins
Egr redirects some of the exhuast gas from the turbo back into the inlet manifold, operates automatically, fitted to all diesel bongos.
Winter pack valve shuts a valve in the exhaust, helping the engine warm up quicker in cold climates, operated by a switch by your right knee on the dash with a picture of an engine on, only fitted to Bongos from the North of Japan subjected to extreme cold, in cojunction with twin starting batteries.
Re: Winter Pack Valve Stuck On - Help!
Posted: Sat Jul 11, 2009 8:08 pm
by scanner
EGR is nothing to do with the winter pack as such, other than they are both associated with the exhaust.
I think the winter pack valve is in the front part of the exhaust right after the manifold joint - see if there is any sort of operating arm you can get a grip on and free it off.
Re: Winter Pack Valve Stuck On - Help!
Posted: Sat Jul 11, 2009 8:08 pm
by missfixit70
Not sure if this helps at all
http://www.lushprojects.com/bongopartsm ... mgno=.html - looks like a bit of the spindle should be accesible, may be able to get a spanner/mole grip/pipe wrench on it? Maybe while someone operates the switch - just watch it doesn't rotate the wrong way & crush your fingers
Once it's opened

Disconnect the switch

Re: Winter Pack Valve Stuck On - Help!
Posted: Sat Jul 11, 2009 8:09 pm
by missfixit70
Great minds Scanner

Re: Winter Pack Valve Stuck On - Help!
Posted: Sat Jul 11, 2009 8:12 pm
by corrour
Re: Winter Pack Valve Stuck On - Help!
Posted: Sat Jul 11, 2009 9:34 pm
by Bongo.Baz.tard
Well done missfixxit70 thats exactly what i was looking to remove on the other post you replied to this is very handy thanks.
Re: Winter Pack Valve Stuck On - Help!
Posted: Sat Jul 11, 2009 9:41 pm
by missfixit70
Re: Winter Pack Valve Stuck On - Help!
Posted: Sat Jul 11, 2009 10:01 pm
by Bongo.Baz.tard

Sorry about highjackin' this post but,
once again missfixxit70

thanks ive been looking for something like this all day.
bet you've got a sonic screwdriver just like Dr Who
Do you do time travel aswell
SERIOUSLY THO THANKS FOR TAKIN THE TIME.
Re: Winter Pack Valve Stuck On - Help!
Posted: Sat Jul 11, 2009 10:08 pm
by daveblueozzie
WHO is that mystery girl they call Missfixit ?
She can fix a spaceship ive been told.
DR WHO learned all his stuff from Kirsty i bet.
The bongo is no mystery to Missfixit.
Just the girl behind the spanner and a hammer is the mystery.

Re: Winter Pack Valve Stuck On - Help!
Posted: Sat Jul 11, 2009 10:08 pm
by missfixit70
Bongo.Baz.tard wrote:
Sorry about highjackin' this post but,
once again missfixxit70

thanks ive been looking for something like this all day.
bet you've got a sonic screwdriver just like Dr Who
Do you do time travel aswell
SERIOUSLY THO THANKS FOR TAKIN THE TIME.
Who? Taught him everything he knows - only he doesn't know it yet cos it'll be 20 years in his future
It's all in
http://www.lushprojects.com, just got to dig around a bit.
Re: Winter Pack Valve Stuck On - Help!
Posted: Sun Jul 12, 2009 6:11 pm
by Tizzle
Thank you!
