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wiring problem
Posted: Sun Jun 07, 2009 10:42 pm
by surfingendlesssummer
Hello,
Just get my first Bongo

knowing that the driver window wasn't working. But i find out that the wing mirror isn't working too, and when i want to fold the mirrors, only the passenger one is closing
the passenger side electric is all working, none of the driver side electric are working (window/mirror)
if my Bongo have central locking, this doesn't work either.
All the fuses are ok.
Did remove the door panel, and find lots of wires
look like someone as been there before.
Any ideas ? or anyone have a contact in the south west who could have a look ?
Thanks
Re: wiring problem
Posted: Sun Jun 07, 2009 10:52 pm
by jaylee
Does the passenger window work from the drivers double switch?
Re: wiring problem
Posted: Sun Jun 07, 2009 10:56 pm
by surfingendlesssummer
yes it does
Re: wiring problem
Posted: Sun Jun 07, 2009 11:04 pm
by jaylee
Try pulling out the cover by the accelerator pedal in the drivers foot well where the beeping stuff is.
There should be a connector block to the drivers door loom where the bundle goes into the body from the door, it might be disconnected?

Re: wiring problem
Posted: Mon Jun 08, 2009 8:24 am
by surfingendlesssummer
thanks for reply,
i see where you mean, will have a look. Someone did connect a new brown wire connect to a blue one with a fuse, but have no idea what it does.
Will try to take pics of the bundle
thanks
Re: wiring problem
Posted: Mon Jun 08, 2009 8:33 pm
by surfingendlesssummer
http://www.flickr.com/photos/36691269@N07/3607716629/
Here is a pic of the bundle, the blue wire with a fuse is connected to a brown wire going to the door, but have no idea what is doing. Everything look connected, nothing cut.
The central looking is working, but only close, doesn't open.
Re: wiring problem
Posted: Mon Jun 08, 2009 11:49 pm
by dreamwarrioruk
there is quite often a problem with the loom as it pass through to the door, the constant opening and closing of an old door causes some of the wires to run to a point where they give up. best to remove the door panel and check for damaged cables.
the drivers door mirror could be a faulty motor, i had both of ours give up the ghost.
Re: wiring problem
Posted: Tue Jun 09, 2009 7:19 pm
by surfingendlesssummer
Thanks,
Did remove panel twice, couldn't see anything damaged or cut.
The wing miror doesn't work too.
Do you know anyone in the south west that could have a look
Thanks
Re: wiring problem
Posted: Tue Jun 09, 2009 7:48 pm
by Gert The Green
My drivers side wing mirror never folded in from day one !
Folded it in myself........until today.
Just started working of its own accord
Dont be tempted to take apart the mirror control box......explodes into lots of
pieces and ball bearings once it gets a sniff of a screwdriver
Good luck....i'm in Plymouth (ma burd).
Re: wiring problem
Posted: Tue Jun 09, 2009 7:51 pm
by missfixit70
My passenger side wing mirror gives up occasionally, fold it forwards (ie the wrong way) & it seems to click back into operation for a few weeks

, seems like it gets out of sequence or something

Re: wiring problem
Posted: Tue Jun 09, 2009 8:13 pm
by BongoMTBer
The conductor can break inside the insulation so that any broken wire is hidden.
To find the culprit you can pass a small pin/needle through the insulation of each wire, one on each side of the hinge. Check each wire for continuity from the one pin to the other and if there is no circuit, cut that section out and solder in a replacement of at least the same thickness. Make sure none of the pins contact any metalwork.
When you remove the pins, unsure the hole closes up in the insulation. Probably best to put a wrap of insulation tape over the holed section to be safe.
Make sure that any join is far enough back from the hinge that it does not suffer much movement. Also, make sure it is well insulated and protected from chaffing with shrink-wrap and then a wrap of insulation tape around the outside of the loom bundle.
Re: wiring problem
Posted: Tue Jun 09, 2009 8:56 pm
by surfingendlesssummer
thanks for the tip BongoMTBer, but you lost me with the pins on each side of the hinge

sorry.
Re: wiring problem
Posted: Tue Jun 09, 2009 9:13 pm
by BongoMTBer
surfingendlesssummer wrote:thanks for the tip BongoMTBer, but you lost me with the pins on each side of the hinge

sorry.
No, my fault.
The wire is most likley to have broken where it passes from the car body to the door inside a rubber flexy conduit inside the hinge-line of the door (open the door and you will see it). You need to expose the wires inside the car just before they enter the ruuber tube and in the door just after. This is where you put the pins into the wire either side of the hinge-line.
Any clearer?
Re: wiring problem
Posted: Tue Jun 09, 2009 9:31 pm
by surfingendlesssummer
much clearer
i just had a look at the wires inside the ruber piece between the door and body work, they are almost all broken (look very dry)
Look like it's going to be a late night, i won't know if what i will do will fix anything as my alternator died this morning

Re: wiring problem
Posted: Tue Jun 09, 2009 9:42 pm
by jaylee
Here's what i did with mine. (just to help.!)
To be honest the clip that holds the loom between the door in the Vee shape i think causes more problems than they are meant to solve.
So after repairing the loom which turned out to be a broken earth wire under the shroud that goes into the bodywork, i took up the slack & set it up like this...

Though with the CL i would check to make sure you have a relay fitted...
