Undersealing - a tiny bit of extra info.
Posted: Wed Dec 03, 2008 9:25 pm
Chust being doing this using Waxoyl (ah - I remember the smell so well...
)
A couple of things came to my attention whilst doing this: if people are suffering from rusting to the arches, it's worth noting that these areas are 'double-skinned'. By this I mean that if you feel under the arch lip from the outside, you aren't touching the back of the actual painted outer panel that's facing you. The wheel arches and the body 'wings' are two separate panels which are spot welded at the point where the lip or edge is. (Ok, stating the obvious here...)
The important point is that any undersealing which is applied under the wheel arches won't, therefore, be protecting the back of the outer wheel arch panel. What I did to hopefully help protect this area was to unscrew and remove the two rear 'oddments' trays (the little holders with the ash tray located above the rear wheel arches) which allows you to see this 'seam' from the inside. I sprayed a fair amount of Waxoyl down and along this chamber as far as I could (I had a short extension nozzle on my electric 'airless' sprayer). Similarly with the front panels, if you open the front doors fully, you'll see where the front wings join the rest of the body - with some pretty hefty gaps there! Again, fire some Wayoyl in there, all the way up and down the seam and past the door hinges. Of course, this is in addition to doing the actual arches themselves!
Have you seen where the sills meet the front wings at the bottom? Jeepers!!! What a gap!! On the driver's side, mine was full of mud and leaves
Blast this away with a hose, and spray copious amounts of Waxoyl in here too.
When I sprayed the actual outside under-arches, I bent the nozzle so that it aimed back towards me and fired it along the inside of the 'lips' whilst holding a cloth in my other hand to prevent any over-spray covering me. This left a line of Waxoyl visible on the lip which I plan to leave - it should neatly seal any gaps where the two panels join.
lI also noticed that the sill box-sections have a number of rubber plugs in them on the inner-underside of the sills. I plan to remove these and spray inside.
Ok, the downside to spraying 'inside' the car is the smell - but hopefully it should clear in a few days/weeks/months...
I also thinned the Waxoyl a fair bit so that the spray was finer and travelled further - I just sprayed more of it to compensate! It tends to 'creep' further when thinner, and should hopefully find its way by capillary action into all the seams.
Mucky.

A couple of things came to my attention whilst doing this: if people are suffering from rusting to the arches, it's worth noting that these areas are 'double-skinned'. By this I mean that if you feel under the arch lip from the outside, you aren't touching the back of the actual painted outer panel that's facing you. The wheel arches and the body 'wings' are two separate panels which are spot welded at the point where the lip or edge is. (Ok, stating the obvious here...)
The important point is that any undersealing which is applied under the wheel arches won't, therefore, be protecting the back of the outer wheel arch panel. What I did to hopefully help protect this area was to unscrew and remove the two rear 'oddments' trays (the little holders with the ash tray located above the rear wheel arches) which allows you to see this 'seam' from the inside. I sprayed a fair amount of Waxoyl down and along this chamber as far as I could (I had a short extension nozzle on my electric 'airless' sprayer). Similarly with the front panels, if you open the front doors fully, you'll see where the front wings join the rest of the body - with some pretty hefty gaps there! Again, fire some Wayoyl in there, all the way up and down the seam and past the door hinges. Of course, this is in addition to doing the actual arches themselves!
Have you seen where the sills meet the front wings at the bottom? Jeepers!!! What a gap!! On the driver's side, mine was full of mud and leaves

Blast this away with a hose, and spray copious amounts of Waxoyl in here too.
When I sprayed the actual outside under-arches, I bent the nozzle so that it aimed back towards me and fired it along the inside of the 'lips' whilst holding a cloth in my other hand to prevent any over-spray covering me. This left a line of Waxoyl visible on the lip which I plan to leave - it should neatly seal any gaps where the two panels join.
lI also noticed that the sill box-sections have a number of rubber plugs in them on the inner-underside of the sills. I plan to remove these and spray inside.
Ok, the downside to spraying 'inside' the car is the smell - but hopefully it should clear in a few days/weeks/months...
I also thinned the Waxoyl a fair bit so that the spray was finer and travelled further - I just sprayed more of it to compensate! It tends to 'creep' further when thinner, and should hopefully find its way by capillary action into all the seams.
Mucky.