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starting trouble and exhaust fumes!!!

Posted: Wed Mar 19, 2008 6:35 pm
by aid175
hi guys...
i've been having trouble starting my bongo in the mornings and when the van has been sat around allday....it takes 3-4 attempts of constant turning over to start and then when it does i get a dark grey bellow of smoke and fumes from the exhaust...can someone suggest a cause of this and maybe a solution! thanks :D

Posted: Wed Mar 19, 2008 6:39 pm
by bigdaddycain
Hi Aid, it sounds as if one or more of the glowplugs are on their way out, its a common bongo thing, in fact, its a common diesel vehicle trait.....

The smoke is down to all the unburnt fuel that has flooded the combustion chambers as you have been cranking the bongo over & over to try to start it :shock: Nothing to worry about :wink:

Posted: Wed Mar 19, 2008 8:07 pm
by aid175
cool! thanks for that,i thought engine was on the way out...had nothing but problems since i bought it a year ago!

Posted: Wed Mar 19, 2008 8:12 pm
by bigdaddycain
As a word of warning, some bongo's have different sized glowplugs fitted, if you are getting them replaced at a garage, see if they can temporarily remove one to check the size/ref no,re-fit it till a complete new set arrives... Glowplugs are available via the club shop. :wink:

Posted: Wed Mar 19, 2008 8:15 pm
by waycar8
just a thought, has anyone figured out why there is 2 different types of glow plug sizes?

i wonderif its the winterpack type bongo that has a certain sized glow plug maybe?, has anyone ever checked or noted :?

Posted: Wed Mar 19, 2008 8:25 pm
by bigdaddycain
There was simply a shortage of the 86mm? glowplugs in japan at the time wayne, so a substitute was temporarily used, with a suitably spaced glowplug rail ...

There are chassis numbers with the relevent sized plugs configurations in the members area... :wink:

Posted: Wed Mar 19, 2008 10:09 pm
by waycar8
ah right, havent read most of the fact sheets, will have to get around to reading them sometime 8)

Posted: Wed Mar 19, 2008 10:41 pm
by aid175
is it possible to change the plugs yourself? only was thinking of getting the workshop manual from the bongo shop

Posted: Wed Mar 19, 2008 10:51 pm
by bigdaddycain
Yep, most do change their own...it's not a big job. My bongo was in for a cambelt change at the garage anyway,so it seemed to make sense to have the plugs replaced whilst there...