Overheated and coolant spewed out of header tank

Technical questions and answers about the Mazda Bongo

Moderators: Doone, westonwarrior

User avatar
mikeonb4c
Supreme Being
Posts: 22877
Joined: Sun Nov 05, 2006 10:49 pm
Location: Living with Mango Bongo in the North West but with a tendency to roam
Contact:

Re: Overheated and coolant spewed out of header tank

Post by mikeonb4c » Fri Jun 12, 2009 11:35 pm

Cold water (from the hose) will shut the thermostat down won't it so the whole system isn't purged of air? :? :roll: 8)
User avatar
haydn callow
Supreme Being
Posts: 5777
Joined: Mon Jan 08, 2007 9:50 pm
Location: Somerset
Contact:

Re: Overheated and coolant spewed out of header tank

Post by haydn callow » Sat Jun 13, 2009 8:49 am

Have pm'd "bleeding" instructions........Putting cold water through and if that's all your doing will not work....
DANGER>>DANGER
http://www.coolantalarm.co.uk
Developer of the Mazda Bongo Coolant loss Alarm
Also BMW Clocks
User avatar
mikeonb4c
Supreme Being
Posts: 22877
Joined: Sun Nov 05, 2006 10:49 pm
Location: Living with Mango Bongo in the North West but with a tendency to roam
Contact:

Re: Overheated and coolant spewed out of header tank

Post by mikeonb4c » Sat Jun 13, 2009 12:57 pm

...and in case you want it from the horses mouth that is the Mazda Bongo Workshop manual:
Once you have drained the system and tightened the radiator drain plug

10. Set the air bleed hose downward as shown in the diagram [hooked over steering wheel]
11. Set down a container for draining coolant
12. Remove the [radiator] filler cap
13. Fill the coolant to the upper surface of the radiator
14. Attach the filler cap
15. Fill the coolant to the radiator reservoir tank flange surface

Caution
* Remove the reservoir tank cap to bleed air
* A/C Switch should be turned off

16.Start the engine and idle for approximately 10 minutes to warm up

Caution
If any of the following phenomena occurs, stop the engine to lower the water temperature as filling is incomplete. After water temperature is lowered, repeat steps from (15)
(1) Water temperature rises too high
(2) Cooling fan operates
(3) Steam comes out constantly from the air bleed hose

17. Perform the following operations after the engine is warmed up
(1) Keep the engine running at 2500rpm for 6 minutes

Warning
When checking the lower radiator hose (radiator side), be aware of burns or getting caught in the cooling fan.
(2) Check the lower radiator hose (radiator side) is warm. If it is cold, keep the engine running at 2500rpm for 3 minutes, then check again if the radiator hose is warm.
(3) Fill with coolant up to the radiator reservoir tank flange surface

Warning
When attaching the air bleed hose plug, the air bleed hose should be facing upwards as it could cause a burn if it leaks on you
(4) Attach the air bleed hose plug as shown in the diagram
(5) Attach the reservoir tank cap
(6) Keep the engine running at 25000rpm for 5 minutes
(7) Keep the engine idling for 3 minutes
(8) Keep the engine running at 25000rpm for 5 seconds then return to idling status. Repeat this 4 to 5 times.

18. Stop the engine and check the coolant level after coolant temperature has lowered.
8)
francophile1947
Supreme Being
Posts: 11354
Joined: Mon Dec 18, 2006 6:15 pm
Location: Norwich

Re: Overheated and coolant spewed out of header tank

Post by francophile1947 » Sat Jun 13, 2009 1:13 pm

mikeonb4c wrote: (6) Keep the engine running at 25000rpm for 5 minutes
(7) Keep the engine idling for 3 minutes
(8) Keep the engine running at 25000rpm for 5 seconds then return to idling status. Repeat this 4 to 5 times.

18. Stop the engine and check the coolant level after coolant temperature has lowered.
8)[/quote]

Mine won't rev that high :( - does that mean I can't bleed it? :? :lol:
John
(Evidence that intelligent life exists in the universe, is that it hasn't tried to contact us)
User avatar
mikeonb4c
Supreme Being
Posts: 22877
Joined: Sun Nov 05, 2006 10:49 pm
Location: Living with Mango Bongo in the North West but with a tendency to roam
Contact:

Re: Overheated and coolant spewed out of header tank

Post by mikeonb4c » Sat Jun 13, 2009 1:24 pm

francophile1947 wrote:
mikeonb4c wrote: (6) Keep the engine running at 25000rpm for 5 minutes
(7) Keep the engine idling for 3 minutes
(8) Keep the engine running at 25000rpm for 5 seconds then return to idling status. Repeat this 4 to 5 times.

18. Stop the engine and check the coolant level after coolant temperature has lowered.
8)
Mine won't rev that high :( - does that mean I can't bleed it? :? :lol:[/quote]

Oh bum :oops: That ypot was pointed out to me yonks ago and still I miss it :lol: :lol: :lol:
scanner
Supreme Being
Posts: 7247
Joined: Wed Sep 19, 2007 10:20 pm
Location: Cambs

Re: Overheated and coolant spewed out of header tank

Post by scanner » Sat Jun 13, 2009 7:56 pm

francophile1947 wrote:
mikeonb4c wrote: (6) Keep the engine running at 25000rpm for 5 minutes
(7) Keep the engine idling for 3 minutes
(8) Keep the engine running at 25000rpm for 5 seconds then return to idling status. Repeat this 4 to 5 times.

18. Stop the engine and check the coolant level after coolant temperature has lowered.
8)
Mine won't rev that high :( - does that mean I can't bleed it? :? :lol:
If it did rev that high it wouldn't need bleeding...................... ever again. :?
samuel
Bongolier
Posts: 485
Joined: Fri Jan 21, 2005 11:37 pm
Location: Polgooth, Cornwall

Re: Overheated and coolant spewed out of header tank

Post by samuel » Sat Jun 13, 2009 8:10 pm

Sorted.

Bongo's back to normal running.

Touch wood, cross fingers and i think all is well.

See you at Stourport on Wednesday.

Thanks for all your support.

Tim
"Living the Dream"
the janner vanner
Supreme Being
Posts: 1193
Joined: Sun Feb 05, 2006 9:25 am
Location: the forgotten corner of Cornwall

Re: Overheated and coolant spewed out of header tank

Post by the janner vanner » Sun Jun 14, 2009 6:54 am

great news Tim, phew!!!!!!!!!!! glad it's sorted
Image
The Janner Vanner
samuel
Bongolier
Posts: 485
Joined: Fri Jan 21, 2005 11:37 pm
Location: Polgooth, Cornwall

Re: Overheated and coolant spewed out of header tank

Post by samuel » Sun Jun 14, 2009 10:51 am

Thanks Dave.

Gonna give her good thrash across to Perranporth this afternoon. That will test her.

Will call you and arrange time to meet at Exeter Services.

Cheers

Tim
"Living the Dream"
User avatar
missfixit70
Supreme Being
Posts: 12431
Joined: Fri Jun 01, 2007 3:53 pm
Location: weymouth

Re: Overheated and coolant spewed out of header tank

Post by missfixit70 » Sun Jun 14, 2009 12:34 pm

Fingers crossed Tim [-o< See you guys on wednesday 8)
You can't polish a turd - but you can roll it in glitter.
User avatar
blobber
Supreme Being
Posts: 1452
Joined: Tue May 08, 2007 9:30 pm
Location: NORTHWICH

Re: Overheated and coolant spewed out of header tank

Post by blobber » Sun Jun 14, 2009 11:47 pm

great news Tim, looking forward to meeting our younger twin.
Alan & Dot

Yes sir, I can Bongo !!

I now walk with an angel by my side.
francophile1947
Supreme Being
Posts: 11354
Joined: Mon Dec 18, 2006 6:15 pm
Location: Norwich

Re: Overheated and coolant spewed out of header tank

Post by francophile1947 » Mon Jun 15, 2009 9:40 am

samuel wrote:Gonna give her good thrash across to Perranporth this afternoon. That will test her.
Was everything OK?
John
(Evidence that intelligent life exists in the universe, is that it hasn't tried to contact us)
samuel
Bongolier
Posts: 485
Joined: Fri Jan 21, 2005 11:37 pm
Location: Polgooth, Cornwall

Re: Overheated and coolant spewed out of header tank

Post by samuel » Mon Jun 15, 2009 12:25 pm

Kirsty -Uncross your fingers!!

Blobber - Yep. Can't wait to meet our TWIN!!

Francophile - Everything turned out fine and thanks for asking.

Did as i said and gave her good run to Truro, then to Perranporth before returning at high crusing speed across A30 back to S'nostl. No loss of water, exhaust is fine, oil is clean, no sign of emulisfied oil and coolant is visually clear. Temperature at 4/10ths of gauge as normal. Chuffed to nuts!!
"Living the Dream"
User avatar
helen&tony
Supreme Being
Posts: 9869
Joined: Thu Nov 18, 2004 12:49 pm
Location: Bulgaria

Re: Overheated and coolant spewed out of header tank

Post by helen&tony » Mon Jun 15, 2009 12:32 pm

Hi
So glad you got it sorted out, Tim, yours is one smart Bongo...and now with a cooling system that's the "Mutt's Nuts"
Cheers
Helen
In the beginning there was nothing , then God said "Let there be Light".....There was still nothing , but ,by crikey, you could see it better.
francophile1947
Supreme Being
Posts: 11354
Joined: Mon Dec 18, 2006 6:15 pm
Location: Norwich

Re: Overheated and coolant spewed out of header tank

Post by francophile1947 » Mon Jun 15, 2009 12:33 pm

Excellent news :D :D
John
(Evidence that intelligent life exists in the universe, is that it hasn't tried to contact us)
Locked

Return to “Techie Stuff”