Auto gearbox won't change up

Technical questions and answers about the Mazda Bongo

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terminallybewildered
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Re: Auto gearbox won't change up

Post by terminallybewildered » Sun May 31, 2015 10:30 pm

Thanks for all your posts today folks. Will keep you up to date when I have any further info.
Never drive faster than your angel can fly!
terminallybewildered
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Re: Auto gearbox won't change up

Post by terminallybewildered » Sun May 31, 2015 11:11 pm

Northern Bongolow wrote:it looks the correct one to me simon, i wonder if the valve is faulty, can you push up the internal disc that is blocking the sensor with a screwdriver or something .
Wondered about that as there's a spring 'involved'. Tried very gingerly but wouldn't give and didn't want to push my luck any further . . . .
Never drive faster than your angel can fly!
rita
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Re: Auto gearbox won't change up

Post by rita » Mon Jun 01, 2015 10:05 am

mikeWalsall wrote:If you are changing the pump the box as to be drained anyway ..

IF ... you are going to try it before fitting the pump .. generally Lucas ATF conditioner comes in 591ml bottles (just over half a litre) .. so why drain out a litre or two ..??

Unless your fluid is well over the full mark (checked while warm & engine running) then it should be OK ..

I think they are talking about a ATF transfer pump, (hope so)
rita
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Re: Auto gearbox won't change up

Post by rita » Mon Jun 01, 2015 10:46 am

terminallybewildered wrote:
Northern Bongolow wrote:it looks the correct one to me simon, i wonder if the valve is faulty, can you push up the internal disc that is blocking the sensor with a screwdriver or something .
Wondered about that as there's a spring 'involved'. Tried very gingerly but wouldn't give and didn't want to push my luck any further . . . .

I would imagine that The SA filter you are looking for is M303066 not MB 433425.

Good Luck.
terminallybewildered
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Re: Auto gearbox won't change up

Post by terminallybewildered » Mon Jun 01, 2015 10:51 am

I've just had a response to an email I sent to Ian. Apparently I'm not the only one with the fuel filter problem:

http://www.igmaynard.co.uk/bongo/forum/ ... =3&t=69534
Never drive faster than your angel can fly!
pongobongo
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Re: Auto gearbox won't change up

Post by pongobongo » Mon Jun 01, 2015 6:04 pm

rita wrote:
mikeWalsall wrote:If you are changing the pump the box as to be drained anyway ..

IF ... you are going to try it before fitting the pump .. generally Lucas ATF conditioner comes in 591ml bottles (just over half a litre) .. so why drain out a litre or two ..??

Unless your fluid is well over the full mark (checked while warm & engine running) then it should be OK ..

I think they are talking about a ATF transfer pump, (hope so)

Yeah sorry - I meant the transfer pump.

Great news re the fuel filter. Let us know if it solves the problem.
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mikeWalsall
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Re: Auto gearbox won't change up

Post by mikeWalsall » Mon Jun 01, 2015 6:56 pm

I thought the front pump inside the box was a problem and you where going to change that ..
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pongobongo
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Re: Auto gearbox won't change up

Post by pongobongo » Mon Jun 01, 2015 8:26 pm

The way things are going that'll probably be the next step! : )
terminallybewildered
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Re: Auto gearbox won't change up

Post by terminallybewildered » Tue Jun 02, 2015 12:25 pm

You will not believe this.

I ordered a replacement fuel filter from mazdabongo on the advice of Ian M. It's just arrived in the post. I took it out of the carton next to the 'faulty' one I got from the bongofury shop earlier AND that fuel filter has SPONTANEOUSLY created the required space for the sediment trap!

It's just been sitting on my garage bench for a few days and maybe the change in temperature (it's certainly not hot in my garage) has caused the internals to relax! What do you think of that? It's unbelievable but true. Here are the photos:

The new insert dimension:
https://www.dropbox.com/s/01doyumiolzdm ... 7.jpg?dl=0

The end-on view:
https://www.dropbox.com/s/0vm9hah1xv3vv ... 8.jpg?dl=0
Never drive faster than your angel can fly!
pongobongo
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Re: Auto gearbox won't change up

Post by pongobongo » Tue Jun 02, 2015 2:40 pm

How bizarre! Haha

Get it on and give it a whirl!
teenmal
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Re: Auto gearbox won't change up

Post by teenmal » Tue Jun 02, 2015 4:01 pm

terminallybewildered wrote:You will not believe this.

I ordered a replacement fuel filter from mazdabongo on the advice of Ian M. It's just arrived in the post. I took it out of the carton next to the 'faulty' one I got from the bongofury shop earlier AND that fuel filter has SPONTANEOUSLY created the required space for the sediment trap!

It's just been sitting on my garage bench for a few days and maybe the change in temperature (it's certainly not hot in my garage) has caused the internals to relax! What do you think of that? It's unbelievable but true. Here are the photos:

The new insert dimension:
https://www.dropbox.com/s/01doyumiolzdm ... 7.jpg?dl=0

The end-on view:
https://www.dropbox.com/s/0vm9hah1xv3vv ... 8.jpg?dl=0

I think you might be shoving your Tape Measure up the Wrong Hole.


:lol: :lol: :lol:
terminallybewildered
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Location: east devon

Re: Auto gearbox won't change up

Post by terminallybewildered » Tue Jun 02, 2015 9:12 pm

teenmal wrote:
terminallybewildered wrote:You will not believe this.

I ordered a replacement fuel filter from mazdabongo on the advice of Ian M. It's just arrived in the post. I took it out of the carton next to the 'faulty' one I got from the bongofury shop earlier AND that fuel filter has SPONTANEOUSLY created the required space for the sediment trap!

It's just been sitting on my garage bench for a few days and maybe the change in temperature (it's certainly not hot in my garage) has caused the internals to relax! What do you think of that? It's unbelievable but true. Here are the photos:

The new insert dimension:
https://www.dropbox.com/s/01doyumiolzdm ... 7.jpg?dl=0

The end-on view:
https://www.dropbox.com/s/0vm9hah1xv3vv ... 8.jpg?dl=0

I think you might be shoving your Tape Measure up the Wrong Hole.


:lol: :lol: :lol:

Wondered why I'd chosen the name 'terminally bewildered'. You're right. Lost the plot already. Oh b****r. Will go and have a lie down now . . . . :oops:
Never drive faster than your angel can fly!
pongobongo
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Re: Auto gearbox won't change up

Post by pongobongo » Wed Jun 03, 2015 5:09 pm

Ok.... So alternator checked. Output is within the tolerances.


On a whim, I used some lucas transmission conditioning fluid. Worth a shot ey! I added this to existing fluid - red and clear on dip stick (no burnt toast smell). Once added the fluid was over "f" by 1litre.


Unfortuntely, this didn't solved the problem. So thought it best to suck out the excess fluid.

The dip stick is still red - however the fluid removing is a brown/opaque colour - a very strong coffee colour. Still no burnt smell.

What do you reckon? It could be the Lucas has coloured it this way I suppose.
Gasy
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Re: Auto gearbox won't change up

Post by Gasy » Wed Jun 03, 2015 6:31 pm

Or it could be you sucked out the dirty stuff at the bottom of sump
Have you not changed the oil and cleaned the filter out yet
Gas safe heating engineer / plumber if you need any advice just shout.
pongobongo
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Re: Auto gearbox won't change up

Post by pongobongo » Wed Jun 03, 2015 6:41 pm

The gearbox was changed in feb - new fluids were put in then.
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