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Re: Making 1 from 2 - my new bongo project

Posted: Wed Mar 18, 2026 12:43 am
by thomp1983
So with the boxes out of my way I had a go at cleaning up the belt end of the engine, this has all been done with brake cleaner and a small wire brush, it's going fairly well.
IMG_20260317_214805.jpg
That's before I started,
IMG_20260317_230039.jpg
And that's after, it's made quite a difference.

I don't think I'm going to go crazy with engine and paint it all I'm not sure I see the benefit considering it's all hidden when fitted so I'll just get everything clean before fitting all the new parts.

Chris.

Re: Making 1 from 2 - my new bongo project

Posted: Wed Mar 18, 2026 9:58 am
by Bob
Looking good.

Re: Making 1 from 2 - my new bongo project

Posted: Wed Mar 18, 2026 10:37 am
by thomp1983
So earlier in the thread I mentioned a snapped bolt for the dipstick tube as shown below,
IMG_20260317_222704.jpg
This proved to be stubborn in coming out, it resisted heating with map gas, mole grips which snapped it flush, a hole drilled through and a torx bit knocked in with more heat and left hand drill bits.

Now the above sounds quite dramatic but really it took about 20 minutes to run through all those options without success so I decide to drill it out and completely and helicoil it,
IMG_20260318_092927.jpg
That'll teach it, hopefully there shouldn't be anymore broken bolts to deal with but I'm not promising as the bolts holding the exhaust shields on may be a challenge.

Chris