Wynn's coolant system flush

Technical questions and answers about the Mazda Bongo

Moderators: Doone, westonwarrior

User avatar
Simon Jones
Supreme Being
Posts: 9341
Joined: Mon Aug 29, 2005 3:34 pm
Location: Salisbury (ish), Wiltshire

Re: Wynn's coolant system flush

Post by Simon Jones » Wed Jun 01, 2016 11:50 pm

The trouble with flushing into the bleed pipe is that it's at the top of the system so it's not back-flushing at all. Ideally, you need to feed water in at several different points while letting out of different points too so you give everything a real good stirring. I knocked up this crude device so I could remove and block the bottom rad hose and then connect a hose pipe to the outlet on the rad and force clean water up and out the rad cap, expansion tank, and bleed pipe in turn.

It's just an old pipe with a hose fitting glue-gunned into the end. Not pretty but does the job.

Image

Image
User avatar
cmm303
Supreme Being
Posts: 1665
Joined: Mon Jan 07, 2013 8:10 pm
Location: Chippenham, Wiltshire

Re: Wynn's coolant system flush

Post by cmm303 » Thu Jun 02, 2016 7:03 pm

It's competition time for the most bodged radiator/hosepipe adaptor :lol:

The glue-free approach, but more components than Simon's so less reliable! For £1.09 on a 21.5-32mm adaptor from screwfix, some gash overflow pipe and hose tap thingy you could have this:

Image

Image

Admission :oops: There's a bit of tape around the reducer which is sloppy in an old pipe :oops:

On a more serious note.... when flushing you want to avoid pushing crud through narrow (easily blocked) galleys in the engine. I figure the most likely place for this to collect is in the radiator and heater matrixes (should that be matrices?) so I would flush these individually in isolation. You will also need to take a rear heater hose off to get as much old coolant out of the system as a lot sits in the runs to the back and engine. (I had every hose off, the pump and thermostat and reckon there was still 1-2 litres (10%+ of full capacity)
Chris with BertieB
'96 White unconverted AFT 2.5L Diesel 4WD
Post Reply

Return to “Techie Stuff”