cold weather spec bongo

Technical questions and answers about the Mazda Bongo

Moderators: Doone, westonwarrior

Post Reply
johncleall
Junior Bongonaut
Posts: 14
Joined: Tue Oct 16, 2012 5:54 pm
Location: ESSEX

cold weather spec bongo

Post by johncleall » Wed Jan 07, 2015 5:09 pm

Can anyone help.
I'm about to fit a eberspacher heater kit to my van but the place I'd like to fix it (under the passenger seat)
is taken up by a small air filter, something called an exhaust shutter solenoid valve and a couple of electrical connectors.
A rubber hose runs from the solenoid to something called the exhaust brake unit which to me looks like a butterfly valve.
I would like to know if its ok to disconnect this lot and bin it!. The diagram that shows these items is in the fuel and
emissions control system manual on shis site page F3-30.
User avatar
haydn callow
Supreme Being
Posts: 5777
Joined: Mon Jan 08, 2007 9:50 pm
Location: Somerset
Contact:

Re: cold weather spec bongo

Post by haydn callow » Wed Jan 07, 2015 5:23 pm

Yep, disconnect it.....not required in this country as the weather is not so cold...you can remove the whole unit and put a bit of plain exhaust in its place.
http://www.coolantalarm.co.uk
Developer of the Mazda Bongo Coolant loss Alarm
Also BMW Clocks
Titan1995
Tribal Elder
Posts: 515
Joined: Wed May 02, 2012 2:46 pm
Location: Wraysbury

Re: cold weather spec bongo

Post by Titan1995 » Wed Jan 07, 2015 6:52 pm

I am about to do the same thing and used to have the Cold Start Device.

I have a custom built stainless steel exhaust system now.

The Eberspacher will probably be fitted in the next couple of weeks.

I have an idea that I need to have the heater professionally fitted and signed off by qualified company to satisfy my insurance company.
User avatar
briwy
Supreme Being
Posts: 1754
Joined: Thu Jul 22, 2010 11:12 pm
Location: Peak District

Re: cold weather spec bongo

Post by briwy » Wed Jan 07, 2015 7:27 pm

The above is all OK if its an older van.
The later ones (assuming its a diesel) have a lot of gubbins down there which also controls the turbo (as well as the exhaust valve if fitted). You need to be very careful what you take off or the turbo won't function.
The area couple of Fact sheets in the members area which detail fitting to both old and new shape vans.
wonkanoby
Supreme Being
Posts: 1729
Joined: Thu Nov 10, 2005 12:00 pm
Location: sunny catford

Re: cold weather spec bongo

Post by wonkanoby » Wed Jan 07, 2015 7:38 pm

A rubber hose runs from the solenoid to something called the exhaust brake unit which to me looks like a butterfly valve.

that needs a bung in it
johncleall
Junior Bongonaut
Posts: 14
Joined: Tue Oct 16, 2012 5:54 pm
Location: ESSEX

Re: cold weather spec bongo

Post by johncleall » Wed Jan 07, 2015 8:17 pm

Thanks everyone, briliant response. Now if you could all pop round one aft.....
No I'll be starting on it as soon as it stops raining. :P
User avatar
jimmo62
Bongolier
Posts: 321
Joined: Sat Jan 11, 2014 6:54 pm
Location: Bristol

Re: cold weather spec bongo

Post by jimmo62 » Fri Jan 09, 2015 8:07 pm

Not sure about the insurance angle but I did an Eberspacher last year so if you want any photos/ideas on how to fit I'd be happy to help. There is also a really good guide available for club members.
johncleall
Junior Bongonaut
Posts: 14
Joined: Tue Oct 16, 2012 5:54 pm
Location: ESSEX

Re: cold weather spec bongo

Post by johncleall » Mon Jan 12, 2015 10:14 pm

Just an update. Have finished fitting the heater just need to wire it up now
but I'm stuck at one wire. It's one of four that go to the fuse box. It's coloured (white/red).
Anyone know what its for or where it's attached.
User avatar
Simon Jones
Supreme Being
Posts: 9341
Joined: Mon Aug 29, 2005 3:34 pm
Location: Salisbury (ish), Wiltshire

Re: cold weather spec bongo

Post by Simon Jones » Mon Jan 12, 2015 10:58 pm

What model heater have have you got? All the installation instructions are available online.

D1LC here (for example) http://www.club80-90.co.uk/pages/downlo ... ual%20.pdf

Some have built in control units while some of the older models are external.
johncleall
Junior Bongonaut
Posts: 14
Joined: Tue Oct 16, 2012 5:54 pm
Location: ESSEX

Re: cold weather spec bongo

Post by johncleall » Tue Jan 13, 2015 2:22 pm

Sorry, I'm a complete novice at this forum stuff. Have been trying to get some images from
photo&ucket into my post's from the start without any luck so far.
My van is a 1995 vintage from north japan so came with two batteries fitted,the heater I'm
fitting is a D2 model. If it worked this time the wire I'm concerned about is on the left.
[img][IMG]http://i1377.photobucket.com/albums/ah7 ... b17608.jpg[/img][/img]
User avatar
Simon Jones
Supreme Being
Posts: 9341
Joined: Mon Aug 29, 2005 3:34 pm
Location: Salisbury (ish), Wiltshire

Re: cold weather spec bongo

Post by Simon Jones » Tue Jan 13, 2015 2:42 pm

The photo is greater than 768 pixels high but works ok by clicking on the link.

Here's the D2 manual: http://butlertechnik.com/download/3h/Eb ... ctions.pdf.

White/red cable is ws/rt on the diagram if you can find it.
johncleall
Junior Bongonaut
Posts: 14
Joined: Tue Oct 16, 2012 5:54 pm
Location: ESSEX

Re: cold weather spec bongo

Post by johncleall » Tue Jan 13, 2015 6:57 pm

Thanks Simon, got it sorted now =D>
User avatar
Simon Jones
Supreme Being
Posts: 9341
Joined: Mon Aug 29, 2005 3:34 pm
Location: Salisbury (ish), Wiltshire

Re: cold weather spec bongo

Post by Simon Jones » Tue Jan 13, 2015 8:47 pm

Cool - where did it need to go?
johncleall
Junior Bongonaut
Posts: 14
Joined: Tue Oct 16, 2012 5:54 pm
Location: ESSEX

Re: cold weather spec bongo

Post by johncleall » Fri Jun 12, 2015 7:24 pm

just replying to supreme being. Sorry about time delay.Operating system meltdown (WINDOZ) was the cause, am now using linux peppermint, never touching microsoft again. Anyway getting things up and running again this thread was forgotten about. Answer to your question "where did it go" it went in the bin with the other 8 or 10 wires in the loom
that weren't required as was this reply I would think by now. :roll:
Post Reply

Return to “Techie Stuff”