Bongo rust

Technical questions and answers about the Mazda Bongo

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Kavodk
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Bongo rust

Post by Kavodk » Sun May 24, 2020 11:02 am

Hi all,
I'm new to the bongo world but have been an admirer for years.
I took a gamble on a cheap, mechanically sound 96 van a couple of months ago.
I was aware that the sills had some rust and the van came with new sills for replacing. On inspection I noted that the arches would probably need some work too but it would still be good value with the cost of this repair.

When I brought it to the mechanic he put it up on the ramp and there is a lot of rust underneath, quite bad on the back and the radiator supports.

I'm just looking for some advice on whether it is beyond repair or worth the money.
I'd be willing to put a couple of grand into a good repair job but only if it wouldn't require constant rework.

Any advice would be great.

I'm trying to add photos but the attachments are too big.
Does anyone know what the file size needs to be.

Cheers
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g8dhe
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Location: Worthing, West Sussex.
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Re: Bongo rust

Post by g8dhe » Sun May 24, 2020 11:44 am

Sounds pretty standard! Rear arches, Cills, Front and rear cross members all have replacement parts available.
Rear arches www.g8dhe.net/bongo_images/Paul_Horsfal ... he_arches/
Cills https://www.bongospares.co.uk/shop/body ... new-sills/
Front cross member https://www.google.co.uk/search?num=100 ... oss+member
Rear cross member https://www.google.co.uk/search?num=100 ... oss+member
Geoff
2001 Aero V6, AFT, full side conversion.
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Bongolia
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Re: Bongo rust

Post by Bongolia » Mon May 25, 2020 3:29 am

You could upload the images to Google photos.
From there you can select what photos you wish to allow others to see by collating the chosen images in a folder and then select the folder link and post the link on this site then members simply click on the link to view your selected images.
Sills,arches,crossmembers are common and easily doable to a bodyshop however the thing that strikes a worrying note in your post is the rust at the back. To give yourself a fighting chance it would be better to pay him to remove the rear bumper as the side vented areas are prone to rusting and require a bit of skill to form repair panels. To the best of my knowledge these panels are not available or if they are they form part of a larger assembly. You could then choose where you want to spend your money as the cosmetics, painting,filling,Waxoyling will make up a large part of the bill but if you chose to do this bit yourself or at a later date 2k would likely get you a rust free Bongo that will last you a good few years.
Kavodk
Apprentice Bongonaut
Posts: 6
Joined: Sun May 24, 2020 9:04 am

Re: Bongo rust

Post by Kavodk » Mon May 25, 2020 7:51 am

Thanks Geoff for the response. Much appreciated.
It looks manageable alright.

Just hoping the rest of the rust can be removed and treated.
There's alot..
https://photos.app.goo.gl/NjvSfckNsV17hHdo7
Cheers
rita
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Re: Bongo rust

Post by rita » Mon May 25, 2020 10:08 am

I would seriously renew the lower wishbone arms ,pic 1.
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