Bongo AFT roof floor panel replacement.

Technical questions and answers about the Mazda Bongo

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aandu
Apprentice Bongonaut
Posts: 3
Joined: Mon Sep 10, 2018 9:59 am

Bongo AFT roof floor panel replacement.

Post by aandu » Wed Sep 12, 2018 4:36 pm

hi All,

Just bought a bongo 2002, petrol 2.0;

It has an aftermarket lifting roof( manual). But the roof floor panel is missing. Question is can I use the OEM floor panel from a older bongo or what material can be used as a floor panel? will something like 15mm dual side ply work?

Many thanks in advance
Bob
Supreme Being
Posts: 15262
Joined: Wed Oct 17, 2007 12:54 pm
Location: North Somerset

Re: Bongo AFT roof floor panel replacement.

Post by Bob » Wed Sep 12, 2018 11:13 pm

If you can find out who fitted the lift up roof I'd ask them.

A lot of after market roofs are not fitted with the floor panel, they are just for standing room, but as for fitting an original...

It will not be a straight 'Drop in' for certain, possibly you could modify one, and one could be fabricated, you'd just need to do the stress load sums or over engineer.

And welcome aboard. 8)
aandu
Apprentice Bongonaut
Posts: 3
Joined: Mon Sep 10, 2018 9:59 am

Re: Bongo AFT roof floor panel replacement.

Post by aandu » Thu Sep 13, 2018 11:36 am

Thank you Bob.

I am planning to use structural ply but not sure about what thickness to use. At home we have a single bed which has like 12mm ply and it is coping really well.

So wondering if 12mm ply will do the trick or should I over engineer as you said and go for 18mm ?

How do I do stress load sums ? I have no clue where to start.
Sven
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Location: Norwich

Re: Bongo AFT roof floor panel replacement.

Post by Sven » Thu Sep 13, 2018 7:12 pm

We have an aftermarket lifting roof that was fitted by Andy Imports (Norwich). It has 4 separate panels - 2 large & 2 small, which gives a good choice of options for fitting & also storing them. They are 18mm thick, don’t think I’d be happy with thinner!! They are also covered in a thin carpet type material. Hope that helps :D
aandu
Apprentice Bongonaut
Posts: 3
Joined: Mon Sep 10, 2018 9:59 am

Re: Bongo AFT roof floor panel replacement.

Post by aandu » Fri Sep 14, 2018 3:33 pm

Thank you Sven. 18mm finalised.

Pictures please.
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