Engine cuts out 2.5D

Technical questions and answers about the Mazda Bongo

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Simon Jones
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Re: Engine cuts out 2.5D

Post by Simon Jones » Tue Jun 30, 2015 11:43 pm

Sounds positive Martin. Looks like the vacuum in the tank theory was on the right track :). It could also point to a weak injector pump that could not pull the skin off of custard.
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Northern Bongolow
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Re: Engine cuts out 2.5D

Post by Northern Bongolow » Wed Jul 01, 2015 6:18 pm

did you clean the little hole in the tank filler the one at the 6 oclock position.
thanks for exploring the little valve further, any info is good info and pictures usually speak more than words for the hard of thinking like me. #-o :)
BF263
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Re: Engine cuts out 2.5D

Post by BF263 » Thu Jul 02, 2015 10:43 pm

Hi Again

Not sure if this will work...

Image

Image

Image

Image

Image

Image

Image

The last is a diagram of how the valve functions. It's actually a very clever little plastic molding and only functions as depicted when inside a tube and the side ports (presumably where the mold tool has side cores) are closed.

Hope this helps to explain.
The Bongo is still untested on a long journey.
Regards,
Martin.
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mikeonb4c
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Re: Engine cuts out 2.5D

Post by mikeonb4c » Thu Jul 02, 2015 10:56 pm

Really useful pics =D>
Bob
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Re: Engine cuts out 2.5D

Post by Bob » Fri Jul 03, 2015 12:43 am

By Crikey, yes. =D>

Who'd have known that little monkey was in there?

Worth adding to a Fact Sheet?
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Northern Bongolow
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Re: Engine cuts out 2.5D

Post by Northern Bongolow » Fri Jul 03, 2015 8:37 pm

me. :wink:
Alkers
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Re: Engine cuts out 2.5D

Post by Alkers » Mon Jun 11, 2018 2:02 pm

Apologies for the thread revival - I'm having similar issues - bongo stalling (but only with low fuel). I went to investigate the breather pipe beneath the fuel filler cap and I don't seem to have one! I can see straight through the small hole beneath the filler cap, into the space underneath the wheelarch...
Is this likely the source of my problems?
I had a look at the fuel cap, no apparent issues but I couldn't figure out how to disassemble it any further.
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