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by g8dhe
Sat Mar 14, 2026 11:00 am
Forum: Techie Stuff
Topic: Electric window motor replacement
Replies: 4
Views: 30

Re: Electric window motor replacement

Ah my error, I was thinking of the door lock motors, your referring to the actual window motors! Those are normally pretty rugged but it could be the brushes or just if not more likely a jammed mechanical mechanism in the scissor jacks that lift the glass up and down see here https://lushprojects ...
by g8dhe
Fri Mar 13, 2026 2:57 pm
Forum: Techie Stuff
Topic: Electric window motor replacement
Replies: 4
Views: 30

Re: Electric window motor replacement

The motor drives can fail and can also be repaired here is a link to some instructions, they units differ between doors but they are all similar http://www.g8dhe.net/bongo%5Fimages/Sli ... placement/
by g8dhe
Thu Mar 12, 2026 2:04 pm
Forum: Techie Stuff
Topic: Help: 2.5TD Thermostat orientation
Replies: 3
Views: 25

Re: Help: 2.5TD Thermostat orientation

The conical section faces downwards and the flat plate at the top seals off the top inlet pipe coming direct from the engine. Spring up in your description rather than downwards, it also has a notch in the mounting plate for alignemnt.
by g8dhe
Wed Mar 11, 2026 10:45 pm
Forum: Techie Stuff
Topic: Hello and 2.0 problem.
Replies: 2
Views: 44

Re: Hello and 2.0 problem.

Your aware that until the coolant has warmed up the ECU won't allow you to go into highest gear? You need to run it for 10-20 minutes before it will engage the highest gear.
The manuals are available to buy but not seen any online copies as I believe the rights owner is quite savvy at tracking down ...
by g8dhe
Wed Mar 04, 2026 11:59 am
Forum: Techie Stuff
Topic: Quick question regarding replacement ABS sensor
Replies: 2
Views: 150

Re: Quick question regarding replacement ABS sensor

Yes that is visually correct, they come in all sorts of prices, the actual sensors are common it seems so you can actually get even cheaper variations normally with a different plug that can be adapted! Be aware however it often requires the fixing bolt for the sensor to be drilled out as they get ...
by g8dhe
Sat Feb 28, 2026 10:09 am
Forum: Techie Stuff
Topic: Low Revs and Fuel Smell
Replies: 5
Views: 195

Re: Low Revs and Fuel Smell

The Lambda sensor can't be ruled out totally, the manual has a lot of ticks covering many different areas of the engine. Its often the problem with intermittent faults/symptoms because as soon as you start altering anything your never totally sure if its actually affected the problem or just the ...
by g8dhe
Fri Feb 27, 2026 5:14 pm
Forum: Techie Stuff
Topic: Low Revs and Fuel Smell
Replies: 5
Views: 195

Re: Low Revs and Fuel Smell

Looking at the engine manual a lot of the unstable idle speed faults relate to the Idle Speed Control (ISC) system starting from the ECU on pin 2W which should be between 10volts and battery voltage.
Another possibility would be for the Throttle sensor to have an intermittent problem, either in the ...
by g8dhe
Fri Feb 27, 2026 11:42 am
Forum: Techie Stuff
Topic: Low Revs and Fuel Smell
Replies: 5
Views: 195

Re: Low Revs and Fuel Smell

Do we know which engine it is V6 or 2l?
by g8dhe
Thu Feb 26, 2026 11:03 pm
Forum: Techie Stuff
Topic: TCU
Replies: 1
Views: 102

Re: TCU

It depends on the age, early machines had separate PCM and TCM in separate boxes, later versions moved to having them on one board in a single box.
I would imagine for an 02 vehicle it would all be in a the same box up under the passenger footwell.
by g8dhe
Tue Feb 24, 2026 7:04 pm
Forum: Techie Stuff
Topic: Wiring
Replies: 1
Views: 162

Re: Wiring

Right just responded on FB but here are the connections to the ECU itself;
Screenshot 2026-02-24 180243.jpg
the gearbox manual is still here on my website http://www.g8dhe.net/bongo_images/Gearbox/RC4AEL.pdf
by g8dhe
Fri Feb 20, 2026 11:23 pm
Forum: Techie Stuff
Topic: Fog light switch
Replies: 1
Views: 393

Re: Fog light switch

Normally its just removing the plastic blanking plate from the position you want to fit it in.
by g8dhe
Thu Feb 19, 2026 4:47 pm
Forum: Techie Stuff
Topic: Not starting
Replies: 2
Views: 449

Re: Not starting

From the video it sounds like the starter motor is working but very slowly! Likely a flat battery especially if the engine is very cold, you can see all the other dashboard lights fade out as the battery voltage falls.
by g8dhe
Wed Feb 11, 2026 5:58 pm
Forum: Techie Stuff
Topic: Cost for new rear arch repair
Replies: 1
Views: 443

Re: Cost for new rear arch repair

It varies across the country its not really practical to advise on costs!
You can get weld in replacement arches from Bongospares they are the only ones that do a correctly stamped/moulded style otherwise there are some arches that can be modified/stretched.
by g8dhe
Mon Feb 09, 2026 9:29 am
Forum: Techie Stuff
Topic: Instrument cluster bulbs
Replies: 5
Views: 707

Re: Instrument cluster bulbs

LED's are not a good option as they emit a narrow cone of light rather than a broad width and can actually be more night sight damaging than the all round light from a filament lamp.
by g8dhe
Sun Feb 08, 2026 10:21 pm
Forum: Techie Stuff
Topic: Instrument cluster bulbs
Replies: 5
Views: 707

Re: Instrument cluster bulbs

Yes, thinking about there listed here https://lushprojects.com/bongopartsmk2/ ... mgno=.html in the diagrams.

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